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ARM WELDERS PVT. LTD,
T-96/2, MIDC, BHOSARI, PUNE- 411026, INDIA
Mobile: - +91 8308800949, Tel: - +91 20 27120063
Email: - sales@armwelders.com
Visit us at: - www.armwelders.com
https://www.youtube.com/c/ArmWeldersApplicationschannel

ARM WELDERS PVT. LTD,
T-96/2, MIDC, BHOSARI, - 411026, INDIA
Mobile: - +91 8308800949, Tel: - +91 20 27120063
Email: - sales@armwelders.com
Visit us at: - www.armwelders.com
https://www.youtube.com/c/ArmWeldersApplicationschannel

ARM WELDERS PVT. LTD,
T-96/2, MIDC, BHOSARI, PUNE - 411026, INDIA
Mobile: - +91 8308800949, Tel: - +91 20 27120063
Email: - sales@armwelders.com
Visit us at: - www.armwelders.com
https://www.youtube.com/c/ArmWeldersApplicationschannel

T-96/2, MIDC, BHOSARI, PUNE – 411026, INDIA

Mobile: - +91 8308800949, Tel: - +91 20 27120063

Email: - sales@armwelders.com
Visit us at: - www.armwelders.com

https://www.youtube.com/c/ArmWeldersApplicationschannel

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HISTORY
1977 - THE COMPANY WAS ESTABLISHED TO MANUFACTURE
SPECIALISED TRANSFORMERS
1992 - DEVELOPED OUR OWN WATER-COOLED SPOT-WELDING
TRANSFORMERS
1998 - STARTED OWN DEVELOPMENT OF ALL TYPES OF
RESISTANCE WELDING PRODUCTS
2007 - STARTED PLANT 2 WITH PRODUCTION SPACE OF 20,000 SFT
2010 - STARTED WELDING AUTOMATION DIVISION TO PROVIDE
TURNKEY SOLUTIONS TO CUSTOMERS IN VARIOUS SECTORS
2015 - STARTED PLANT 3 WITH PRODUCTION SPACE OF 50,000 SFT
2017 - DEVELOPED MADE IN INDIA SERVO ROBOTIC WELD GUNS
RAM

•
1977 – THE COMPANY WAS ESTABLISHED TO MANUFACTURE

•
1992 - DEVELOPED OUR OWN WATER-COOLED SPOT-WELDING

•
1998 – STARTED OWN DEVELOPMENT OF ALL TYPES OF

•
2007 – STARTED PLANT 2 WITH PRODUCTION SPACE OF 20,000 SFT

•
2010 – STARTED WELDING AUTOMATION DIVISION TO PROVIDE

TURNKEY SOLUTIONS TO CUSTOMERS IN VARIOUS SECTORS

•
2015 – STARTED PLANT 3 WITH PRODUCTION SPACE OF 50,000 SFT

•
2017 – DEVELOPED MADE IN INDIA SERVO ROBOTIC WELD GUNS

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OFFICE FACILITIES
ADMINISTRATION BLOCK
DESIGN OFFICE
RAM

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PLANT 2 - FOR DEVELOPMENT OF NEW PRODUCTS
-T
RAM

PLANT 2 – FOR DEVELOPMENT OF NEW PRODUCTS

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AHMEDABAD
OPENING SOON
PUNE
HEAD E
AND PLANT
ARM WELDERS LOCATIONS IN INDIA
200 m i
PANTNAGAR
SERVICE CENTRE
DELHI
REGIONAL OFFI
JAMSHEDP
SERVICE C
CHENNAI
Arxiænan IsJæWs
E - NORTH INDIA
TRE EAST INDIA
E - SOUTH
RAM

300
200 m i
PANTNAGAR
Jammu and Kashmir
SERVICE CENTRE
DELHI
o
REGIONAL OFFI
Meghalaya
Tripura

spue/S1 pue uewepuv
IVNN3HO
npeN
31
0 301AU3S
d03HSVNVP
essuo
eÅqpen

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Spot Welding
Products
KEY VERTICLES
Welding Automation
Services
RAM

Spot Welding
Products
Welding Automation
Services
RAM

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Productivity & Quality
Aid Equipments
Wire Mesh Welding
Plants
Low Friction rails —
GUN Rails
Spot Welding
Guns
PRODUCT
RANGE
Spot Welding Machines
Servo and Pneumatic
Robotic Spot Welding
Gun
Seam Welders /
Roll spot welders
Welding Controls - AC /
MFDC / Adaptive MFDC
RAM

Welding Controls  - AC / 
MFDC / Adaptive MFDC

Spot Welding Machines
Servo and Pneumatic

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MANUAL IT SPOT WELDING GUN
The Integrated welding gun is specifically designed for ergonomic
operation by the operator with minimum physical stress.
Each weld gun is customized for its application and capable of
delivering high forces and current to achieve Class A type nugget.
With ease of operation, the operator can achieve higher productivity
with maximum spots per minute.
RAM

•
The Integrated welding gun is specifically designed for ergonomic 
operation by the operator with minimum physical stress.

•
Each weld gun is customized for its application and capable of 
delivering high forces and current to achieve Class A type nugget.

•
With ease of operation, the operator can achieve higher productivity 
with maximum spots per minute.

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400 mm
1500 mm
Specially designed for Spot Welding of Roof for Railway and
Metro Coaches and Truck cabin fabrication
Long Arm Spot welding gun
Ergonomically designed for welding with high forces and welding
current
RAM

1500 mm
Specially designed for Spot Welding of Roof for Railway and
Metro Coaches and Truck cabin fabrication

•
Specially designed for Spot Welding of Roof for Railway and 
Metro Coaches and Truck cabin fabrication

•
Ergonomically designed for welding with high forces and welding 
current

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ON SITE INSTALLATION FOR RAILWAY ROOF SPOT WELDING
RAM

ON SITE INSTALLATION FOR RAILWAY ROOF SPOT WELDING

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SERVO ROBOTIC SPOT-WELDING GUNS
Designed with Aluminium Alloy Gun Body for making it Light Weight For
Low Inertia and Achieving Higher Robot and Welding Speeds
Modular Construction for Ease of Spares and Preventive Maintenance
with very low downtime
Designed for High Force capability
Designed for High reliability with very High MTBF (Mean time between
Failures) leading to achieve high productivity and efficiency
RAM

Designed with Aluminium Alloy Gun Body for making it Light Weight For
Low Inertia and Achieving Higher Robot and Welding Speeds
Modular Construction for Ease of Spares and Preventive Maintenance
with very low downtime
Designed for High Force capability
Designed for High reliability with very High MTBF (Mean time between
Failures) leading to achieve high productivity and efficiency

•
Designed with Aluminium Alloy Gun Body for making it Light Weight For 
Low Inertia and Achieving Higher Robot and Welding Speeds

•
Modular Construction for Ease of Spares and Preventive Maintenance 
with very low downtime

•
Designed for High reliability with very High MTBF (Mean time between 
Failures) leading to achieve high productivity and efficiency

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Special Extra-Large Servo Robotic Welding gun for Spot
Welding of Roof and Side wall for Railway and Metro
Coaches
Designed for High Force of 1500 Kgs and High welding
currents for welding 3+4 mm SS sheets
RAM

•
Special Extra-Large Servo Robotic Welding gun for Spot 
Welding of Roof and Side wall for Railway and Metro 
Coaches

•
Designed for High Force of 1500 Kgs and High welding 
currents for welding 3+4 mm SS sheets

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SEAM WELDING MACHINES
Designed for Leak Proof Welding of Automotive Fuel Tanks
(Trucks and Cars and 2 Wheelers)
Special Automated Manipulators and wheel cleaning attachments
fitted on the machines reduces the Dependencies on Skilled Work
Force by Automating the welding process against manual errors
RAM

•
Designed for Leak Proof Welding of Automotive Fuel Tanks 
(Trucks and Cars and 2 Wheelers)

•
Special Automated Manipulators and wheel cleaning attachments 
fitted on the machines reduces the Dependencies on Skilled Work 
Force by Automating the welding process against manual errors

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SEAM WELDING MACHINES FOR METRO ROOF
• Fully Automated Leak Proof Seam
Welding systems for welding of
Metro Roof Panels
The complete automated system is designed for roof
lengths of 18 mtrs with multiple panel joints
RAM

•
Fully Automated Leak Proof Seam 
Welding systems for welding of 
Metro Roof Panels

•
The complete automated system is designed for roof 
lengths of 18 mtrs with multiple panel joints

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SPOT AND PROJECTION WELDING MACHINES
Designed for High Speed spot and projection welding operations
Upgrades available with nut weld check system, job and spot count
interlock and Nut feeders for high quality high efficiency operation
Reduces dependency on Skilled work force with in-built
Error-proofing Poke yoke systems
RAM

•
Designed for High Speed spot and projection welding operations

•
Upgrades available with nut weld check system, job and spot count 
interlock and Nut feeders for high quality high efficiency operation

•
Reduces dependency on Skilled work force with in-built 
Error-proofing Poke yoke systems

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BOX WELDER FOR RAILWAY COACH SIDE WALL [END
WALL FOR DENT FREE WELDING (MANUAL)

BOX WELDER FOR RAILWAY COACH SIDE WALL /END

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AC / MFDC / ADAPTIVE MFDC WELDING CONTROLS

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IOT / INDUSTRY 4.0 COMPLIANT CONTROLS ARCHITECTURE
Main power 380/400V
Ll
L3
F375
PS
MFDC INVERTER
F384 F374 F360 F4xx
CPU IMF 10B FBS
F386
ETH
Ethernet Tcp/lp
IT data exchange
Fieldbus
Process data exchange
WELDING
Transformer
CABINET
WELDING GUNI
WMS system
PLC or
Command Centre
RAM

IOT / INDUSTRY 4.0 COMPLIANT CONTROLS ARCHITECTURE

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Networking
Line I —WMS I
Line I —WMS 2
Line 1 -WMS 3
a
a
FIELD BUS PROTOCOL
PLC
vr•FAST
S Back.
20190909
20190909
20190909
Destination folder
RAM

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Cloud or
Central
Database
WMS / WQS Software
MFDC Inverter
Industrial network
r.
RAM

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Welding Management System
Local — Central Database structure / Local — remote access
Slin Plant T, local DB
WMS2 in Plant 1, local DB
CENTRAL Database
WMSI in Plant 2, local DB
Remote data
RAM

Local – Central Database structure / Local – remote access

WMS1 in Plant 1, local DB
WMS1 in Plant 2, local DB
CENTRAL Database

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WIRE MESH PLANT
MATERIAL
and ('dll'dllised steel
DIAMETER
Wire I)imneter: • "nun
her
MESH PITCH
WELDING SPEED
Upto 10 strokee? Illinute
PARAMETER SETUP
I hroilgh 11M!
MESH WIDTH
4 8 feet (ds a standard)
RAM

MATERIAL
and Gdlvdllised steel
DIAMETER
Wire Dimneter: 1m Ill "nun
her Diameters: ()lion Tequest
MESH PITCH
WELDING SPEED
Upto 10 strokes" Illinute
PARAMETER SETUP
II hrough 11M!
MESH WIDTH
4 8 feet(dsa standard)

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WELDING AUTOMATION SYSTEMS
AUTOMOTIVE
RAILWAYS
GENERAL
INDUSTRIES
NUFACTURING
SECTORS
FURNITURE
CONSTRUCTION
RAM

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ROOF / SIDE WALL WELDING AUTOMATION SYSTEM FOR
RAILWAY COACHES
RAM

ROOF / SIDE WALL WELDING AUTOMATION SYSTEM FOR

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KEY FEATURES
DUAL ROBOT SYSTEM
25 MTR SERVO SLIDE
SERVO ACTUATED WELD
GUN
FIXTURE ADJUSTABLE FOR
VARIOUS MODELS
AUTO SENSING OF
REINFORCEMENTS
WELDING 10 SPOTS/MIN
CAN BE USED FOR BOTH
SIDE WALL AND ROOF
WELDING
ARGON GAS PURGING FOR
CLEAN DENT FREE SPOTS
RAM

•
FIXTURE ADJUSTABLE FOR 
VARIOUS MODELS

•
CAN BE USED FOR BOTH 
SIDE WALL AND ROOF 
WELDING

•
ARGON GAS PURGING FOR 
CLEAN DENT FREE SPOTS

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•
HIGH FORCE WELD GUNS 
FOR SPOT WELDING 3+4 MM 
SS SHEET

•
ROTATIONAL AXIS FOR 
ACCESSING ALL SPOTS

•
FIXTURE ADJUSTABLE FOR 
ALL MODELS OF SIDE WALL

•
AUTO SENSING OF 
REINFORCEMENT 
LOCATIONS

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AUTO GAS SHIELDING PURGING SYSTEM FOR ROOF AND
SIDE WALL SYSTEMS
RAM

AUTO GAS SHIELDING PURGING SYSTEM FOR ROOF AND

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SQ. Bar & Roller
Arrangement for
Trolley movement
through out the
table length
Cable Drag
Chain (on
both sides)
SIDE WALL TACK WELDING FIXTURE
Pneu. Cylinders (5 no's) for
stiffener clamping with
adjustment each side 75mm
Sheet Pulling Hydraulic units
- 12 tons of Drag force
T Slot Tube for toggle clamp mounting
Manual Toggle Clamp
Qty. — 100 No's total
Pneu. Cylinders (2 on each side)
for tightly holding Trolley structure

lovement
jut the
gth
adjustment each side 75mm

Illing Hydraulic units
of Drag force
T Slot Tube for toggle clamp mounting
Manual Toggle Clamp
Qty. — 100 No's total
Pneu. Cylinders (2 on each side)
for tightly holding Trolley structure

Pneu. Cylinders (2 on each side) 
for tightly holding Trolley structure
T Slot Tube for toggle clamp mounting

Pneu. Cylinders (5 no’s) for 
stiffener clamping with 
adjustment each side 75mm

SQ. Bar & Roller 
Arrangement for 
Trolley movement 
through out the 
table length

Sheet Pulling Hydraulic units
- 12 tons of Drag force
Manual Toggle Clamp 
Qty. – 100 No’s total

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HOLDING OF CORRUGATED SHEET ON THE STIIFFENERS
TO BE DONE BY THE HELP OF LASHING BELT

HOLDING OF CORRUGATED SHEET ON THE STIIFFENERS 
TO BE DONE BY THE HELP OF LASHING BELT

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ROOF TACK WELDING FIXTURE
2019110/25 14:35
19/10/25 14:36

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MIG WELDING SYSTEMS FOR HIGH THICKNESS SHEETS
RAM

MIG WELDING SYSTEMS FOR HIGH THICKNESS SHEETS

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KEY FEATURES
DUAL ROBOT ON SLIDES
SERVO MANIPULATOR
TO ROTATE COMPLETE
3600
AUTOMATIC TOUCH
SENSE AND ARC SENSE
TO FIND THE START
POINT AND FOLLOW THE
WELD LINE
HYDRALIC CLAMPING
UNIVERSL SYSTEM AND
CAN BE ADAPTED TO
DIFFERENT
COMPONENTS
FRONT END and BACK END of
ond Inreqr"
RAM

•
SERVO MANIPULATOR 
TO ROTATE COMPLETE 
3600

•
AUTOMATIC TOUCH 
SENSE AND ARC SENSE 
TO FIND THE START 
POINT AND FOLLOW THE 
WELD LINE

•
UNIVERSL SYSTEM AND 
CAN BE ADAPTED TO 
DIFFERENT 
COMPONENTS

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ROBOTIC WELDING FOR CARLINE OF RAILWAY COACH

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"iiiäiä
OMATIC VERSION
N
WELDING SPM - 16 ELECTRO
Op
ES
RAM

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OUR EXPORTS AROUND THE WORLD
BANGLADE
MEXICO
(HEAD
SAUDI ARABIA
SOUTH AFRKA
JAPAN
THAILAND
RAM

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DESIGNED, DEVELOPED AND
“MADE IN INDIA”

FOR DETAILED VIDEOS ABOUT OUR AUTOMATION SYSTEMS,

YOUTUBE CHANNEL
https://www.youtube.com/c/ArmWeldersApplicationschannel

Arm welders_new company profile new_Dec 20-team

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