Arm welders_new company profile new_Dec 20-team

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ARM WELDERS PVT. LTD, T-96/2, MIDC, BHOSARI, PUNE- 411026, INDIA Mobile: - +91 8308800949, Tel: - +91 20 27120063 Email: - sales@armwelders.com Visit us at: - www.armwelders.com https://www.youtube.com/c/ArmWeldersApplicationschannel

ARM WELDERS PVT. LTD, T-96/2, MIDC, BHOSARI, - 411026, INDIA Mobile: - +91 8308800949, Tel: - +91 20 27120063 Email: - sales@armwelders.com Visit us at: - www.armwelders.com https://www.youtube.com/c/ArmWeldersApplicationschannel

ARM WELDERS PVT. LTD, T-96/2, MIDC, BHOSARI, PUNE - 411026, INDIA Mobile: - +91 8308800949, Tel: - +91 20 27120063 Email: - sales@armwelders.com Visit us at: - www.armwelders.com https://www.youtube.com/c/ArmWeldersApplicationschannel

ARM WELDERS PVT. LTD,

T-96/2, MIDC, BHOSARI, PUNE – 411026, INDIA

Mobile: - +91 8308800949, Tel: - +91 20 27120063

Email: - sales@armwelders.com Visit us at: - www.armwelders.com

https://www.youtube.com/c/ArmWeldersApplicationschannel

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HISTORY 1977 - THE COMPANY WAS ESTABLISHED TO MANUFACTURE SPECIALISED TRANSFORMERS 1992 - DEVELOPED OUR OWN WATER-COOLED SPOT-WELDING TRANSFORMERS 1998 - STARTED OWN DEVELOPMENT OF ALL TYPES OF RESISTANCE WELDING PRODUCTS 2007 - STARTED PLANT 2 WITH PRODUCTION SPACE OF 20,000 SFT 2010 - STARTED WELDING AUTOMATION DIVISION TO PROVIDE TURNKEY SOLUTIONS TO CUSTOMERS IN VARIOUS SECTORS 2015 - STARTED PLANT 3 WITH PRODUCTION SPACE OF 50,000 SFT 2017 - DEVELOPED MADE IN INDIA SERVO ROBOTIC WELD GUNS RAM

HISTORY

• 1977 – THE COMPANY WAS ESTABLISHED TO MANUFACTURE

SPECIALISED TRANSFORMERS

• 1992 - DEVELOPED OUR OWN WATER-COOLED SPOT-WELDING

TRANSFORMERS

• 1998 – STARTED OWN DEVELOPMENT OF ALL TYPES OF

RESISTANCE WELDING PRODUCTS

• 2007 – STARTED PLANT 2 WITH PRODUCTION SPACE OF 20,000 SFT

• 2010 – STARTED WELDING AUTOMATION DIVISION TO PROVIDE

TURNKEY SOLUTIONS TO CUSTOMERS IN VARIOUS SECTORS

• 2015 – STARTED PLANT 3 WITH PRODUCTION SPACE OF 50,000 SFT

• 2017 – DEVELOPED MADE IN INDIA SERVO ROBOTIC WELD GUNS

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OFFICE FACILITIES ADMINISTRATION BLOCK DESIGN OFFICE RAM

ADMINISTRATION BLOCK

OFFICE FACILITIES

DESIGN OFFICE

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PRODUCT ASSEMBLY SHOP AT PLANT 1 RAM

PRODUCT ASSEMBLY SHOP AT PLANT 1

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PLANT 2 - FOR DEVELOPMENT OF NEW PRODUCTS -T RAM

PLANT 2 – FOR DEVELOPMENT OF NEW PRODUCTS

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PLANT 3

PLANT 3

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AHMEDABAD OPENING SOON PUNE HEAD E AND PLANT ARM WELDERS LOCATIONS IN INDIA 200 m i PANTNAGAR SERVICE CENTRE DELHI REGIONAL OFFI JAMSHEDP SERVICE C CHENNAI Arxiænan IsJæWs E - NORTH INDIA TRE EAST INDIA E - SOUTH RAM

300 200 m i PANTNAGAR Jammu and Kashmir SERVICE CENTRE DELHI o REGIONAL OFFI Meghalaya Tripura

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PUNE HEAD OFFICE AND PLANT

PANTNAGAR SERVICE CENTRE

JAMSHEDPUR SERVICE CENTRE EAST INDIA

DELHI REGIONAL OFFICE - NORTH INDIA

ARM WELDERS LOCATIONS IN INDIA

AHMEDABAD OPENING SOON

CHENNAI REGIONAL OFFICE - SOUTH

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Spot Welding Products KEY VERTICLES Welding Automation Services RAM

Spot Welding Products Welding Automation Services RAM

Spot Welding

Products

Welding Automation Services

KEY VERTICLES

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Productivity & Quality Aid Equipments Wire Mesh Welding Plants Low Friction rails — GUN Rails Spot Welding Guns PRODUCT RANGE Spot Welding Machines Servo and Pneumatic Robotic Spot Welding Gun Seam Welders / Roll spot welders Welding Controls - AC / MFDC / Adaptive MFDC RAM

PRODUCT

RANGE

Spot Welding

Guns

Welding Controls - AC / MFDC / Adaptive MFDC

Seam Welders / Roll spot welders

Robotic Spot Welding

Gun

Wire Mesh Welding

Plants

Productivity & Quality

Aid Equipments

Low Friction rails –

GUN Rails

Spot Welding Machines Servo and Pneumatic

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MANUAL IT SPOT WELDING GUN The Integrated welding gun is specifically designed for ergonomic operation by the operator with minimum physical stress. Each weld gun is customized for its application and capable of delivering high forces and current to achieve Class A type nugget. With ease of operation, the operator can achieve higher productivity with maximum spots per minute. RAM

• The Integrated welding gun is specifically designed for ergonomic operation by the operator with minimum physical stress.

• Each weld gun is customized for its application and capable of delivering high forces and current to achieve Class A type nugget.

• With ease of operation, the operator can achieve higher productivity with maximum spots per minute.

MANUAL IT SPOT WELDING GUN

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400 mm 1500 mm Specially designed for Spot Welding of Roof for Railway and Metro Coaches and Truck cabin fabrication Long Arm Spot welding gun Ergonomically designed for welding with high forces and welding current RAM

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1500 mm Specially designed for Spot Welding of Roof for Railway and Metro Coaches and Truck cabin fabrication

1500 mm

400 mm

• Specially designed for Spot Welding of Roof for Railway and Metro Coaches and Truck cabin fabrication

• Long Arm Spot welding gun

• Ergonomically designed for welding with high forces and welding current

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ON SITE INSTALLATION FOR RAILWAY ROOF SPOT WELDING RAM

ON SITE INSTALLATION FOR RAILWAY ROOF SPOT WELDING

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SERVO ROBOTIC SPOT-WELDING GUNS Designed with Aluminium Alloy Gun Body for making it Light Weight For Low Inertia and Achieving Higher Robot and Welding Speeds Modular Construction for Ease of Spares and Preventive Maintenance with very low downtime Designed for High Force capability Designed for High reliability with very High MTBF (Mean time between Failures) leading to achieve high productivity and efficiency RAM

Designed with Aluminium Alloy Gun Body for making it Light Weight For Low Inertia and Achieving Higher Robot and Welding Speeds Modular Construction for Ease of Spares and Preventive Maintenance with very low downtime Designed for High Force capability Designed for High reliability with very High MTBF (Mean time between Failures) leading to achieve high productivity and efficiency

• Designed with Aluminium Alloy Gun Body for making it Light Weight For Low Inertia and Achieving Higher Robot and Welding Speeds

• Modular Construction for Ease of Spares and Preventive Maintenance with very low downtime

• Designed for High Force capability

• Designed for High reliability with very High MTBF (Mean time between Failures) leading to achieve high productivity and efficiency

SERVO ROBOTIC SPOT-WELDING GUNS

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Special Extra-Large Servo Robotic Welding gun for Spot Welding of Roof and Side wall for Railway and Metro Coaches Designed for High Force of 1500 Kgs and High welding currents for welding 3+4 mm SS sheets RAM

• Special Extra-Large Servo Robotic Welding gun for Spot Welding of Roof and Side wall for Railway and Metro Coaches

• Designed for High Force of 1500 Kgs and High welding currents for welding 3+4 mm SS sheets

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SEAM WELDING MACHINES Designed for Leak Proof Welding of Automotive Fuel Tanks (Trucks and Cars and 2 Wheelers) Special Automated Manipulators and wheel cleaning attachments fitted on the machines reduces the Dependencies on Skilled Work Force by Automating the welding process against manual errors RAM

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SEAM WELDING MACHINES

• Designed for Leak Proof Welding of Automotive Fuel Tanks (Trucks and Cars and 2 Wheelers)

• Special Automated Manipulators and wheel cleaning attachments fitted on the machines reduces the Dependencies on Skilled Work Force by Automating the welding process against manual errors

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SEAM WELDING MACHINES FOR METRO ROOF • Fully Automated Leak Proof Seam Welding systems for welding of Metro Roof Panels The complete automated system is designed for roof lengths of 18 mtrs with multiple panel joints RAM

SEAM WELDING MACHINES FOR METRO ROOF

• Fully Automated Leak Proof Seam Welding systems for welding of Metro Roof Panels

• The complete automated system is designed for roof lengths of 18 mtrs with multiple panel joints

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SPOT AND PROJECTION WELDING MACHINES Designed for High Speed spot and projection welding operations Upgrades available with nut weld check system, job and spot count interlock and Nut feeders for high quality high efficiency operation Reduces dependency on Skilled work force with in-built Error-proofing Poke yoke systems RAM

SPOT AND PROJECTION WELDING MACHINES

• Designed for High Speed spot and projection welding operations

• Upgrades available with nut weld check system, job and spot count interlock and Nut feeders for high quality high efficiency operation

• Reduces dependency on Skilled work force with in-built Error-proofing Poke yoke systems

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BOX WELDER FOR RAILWAY COACH SIDE WALL [END WALL FOR DENT FREE WELDING (MANUAL)

BOX WELDER FOR RAILWAY COACH SIDE WALL /END

WALL FOR DENT FREE WELDING (MANUAL)

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IA 11

LOW FRICTION OVERHEAD RAILS

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AC / MFDC / ADAPTIVE MFDC WELDING CONTROLS

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IOT / INDUSTRY 4.0 COMPLIANT CONTROLS ARCHITECTURE Main power 380/400V Ll L3 F375 PS MFDC INVERTER F384 F374 F360 F4xx CPU IMF 10B FBS F386 ETH Ethernet Tcp/lp IT data exchange Fieldbus Process data exchange WELDING Transformer CABINET WELDING GUNI WMS system PLC or Command Centre RAM

Main power

~ ~ ~

380/400V

L1

L2

L3

U

V

Transformer

WELDING GUN

Arm

WELDING CABINET

WMS system

Fieldbus

F384 CPU

MFDC INVERTER

PLC or

Command Centre

Ethernet Tcp/Ip

Process data exchange

IT data exchange

F374 IMF

F360 IOB

F4xx FBS

F386 ETH

F375 PS

Sensor

IOT / INDUSTRY 4.0 COMPLIANT CONTROLS ARCHITECTURE

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Networking Line I —WMS I Line I —WMS 2 Line 1 -WMS 3 a a FIELD BUS PROTOCOL PLC vr•FAST S Back. 20190909 20190909 20190909 Destination folder RAM

Networking

Line 1 –WMS 1

Line 1 –WMS 2

Line 1 –WMS 3

Destination folder

PLC

FIELD BUS PROTOCOL

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Cloud or Central Database WMS / WQS Software MFDC Inverter Industrial network r. RAM

WMS / WQS Software

CCl 01

MFDC Inverter

Industrial network

Supervisor Maintenance

controls

Cloud or Central Database

App

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Welding Management System Local — Central Database structure / Local — remote access Slin Plant T, local DB WMS2 in Plant 1, local DB CENTRAL Database WMSI in Plant 2, local DB Remote data RAM

Welding Management System

Local – Central Database structure / Local – remote access

WMS2 in Plant 1, local DB

W MBI m Ylant l, local

I In Ylant Z, local D

WMS2 in Plant 1, local DB

WMS1 in Plant 1, local DB WMS1 in Plant 2, local DB CENTRAL Database

Remote data access

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WIRE MESH PLANT MATERIAL and ('dll'dllised steel DIAMETER Wire I)imneter: • "nun her MESH PITCH WELDING SPEED Upto 10 strokee? Illinute PARAMETER SETUP I hroilgh 11M! MESH WIDTH 4 8 feet (ds a standard) RAM

WIRE MESH PLANT

MATERIAL and Gdlvdllised steel DIAMETER Wire Dimneter: 1m Ill "nun her Diameters: ()lion Tequest MESH PITCH WELDING SPEED Upto 10 strokes" Illinute PARAMETER SETUP II hrough 11M! MESH WIDTH 4 8 feet(dsa standard)

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WELDING AUTOMATION SYSTEMS AUTOMOTIVE RAILWAYS GENERAL INDUSTRIES NUFACTURING SECTORS FURNITURE CONSTRUCTION RAM

WELDING AUTOMATION SYSTEMS

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ROOF / SIDE WALL WELDING AUTOMATION SYSTEM FOR RAILWAY COACHES RAM

ROOF / SIDE WALL WELDING AUTOMATION SYSTEM FOR

RAILWAY COACHES

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KEY FEATURES DUAL ROBOT SYSTEM 25 MTR SERVO SLIDE SERVO ACTUATED WELD GUN FIXTURE ADJUSTABLE FOR VARIOUS MODELS AUTO SENSING OF REINFORCEMENTS WELDING 10 SPOTS/MIN CAN BE USED FOR BOTH SIDE WALL AND ROOF WELDING ARGON GAS PURGING FOR CLEAN DENT FREE SPOTS RAM

KEY FEATURES

• DUAL ROBOT SYSTEM

• 25 MTR SERVO SLIDE

• SERVO ACTUATED WELD GUN

• FIXTURE ADJUSTABLE FOR VARIOUS MODELS

• AUTO SENSING OF REINFORCEMENTS

• WELDING 10 SPOTS/MIN

• CAN BE USED FOR BOTH SIDE WALL AND ROOF WELDING

• ARGON GAS PURGING FOR CLEAN DENT FREE SPOTS

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CNC WELDING SYSTEM (J

ILVILLIL L LILL

CNC WELDING SYSTEM

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KEY FEATURES

• DUAL WELD GUN

• DENT FREE SPOTS

• HIGH FORCE WELD GUNS FOR SPOT WELDING 3+4 MM SS SHEET

• ARGON GAS PURGING FOR CLEAN SPOTS

• ROTATIONAL AXIS FOR ACCESSING ALL SPOTS

• 25 MTRS X SERVO SLIDE

• 1.5 MTRS Y SLIDE

• FIXTURE ADJUSTABLE FOR ALL MODELS OF SIDE WALL

• AUTO SENSING OF REINFORCEMENT LOCATIONS

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AUTO GAS SHIELDING PURGING SYSTEM FOR ROOF AND SIDE WALL SYSTEMS RAM

AUTO GAS SHIELDING PURGING SYSTEM FOR ROOF AND

SIDE WALL SYSTEMS

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SQ. Bar & Roller Arrangement for Trolley movement through out the table length Cable Drag Chain (on both sides) SIDE WALL TACK WELDING FIXTURE Pneu. Cylinders (5 no's) for stiffener clamping with adjustment each side 75mm Sheet Pulling Hydraulic units - 12 tons of Drag force T Slot Tube for toggle clamp mounting Manual Toggle Clamp Qty. — 100 No's total Pneu. Cylinders (2 on each side) for tightly holding Trolley structure

lovement jut the gth adjustment each side 75mm

Illing Hydraulic units of Drag force T Slot Tube for toggle clamp mounting Manual Toggle Clamp Qty. — 100 No's total Pneu. Cylinders (2 on each side) for tightly holding Trolley structure

Pneu. Cylinders (2 on each side) for tightly holding Trolley structure T Slot Tube for toggle clamp mounting

Pneu. Cylinders (5 no’s) for stiffener clamping with adjustment each side 75mm

SQ. Bar & Roller Arrangement for Trolley movement through out the table length

Sheet Pulling Hydraulic units - 12 tons of Drag force Manual Toggle Clamp Qty. – 100 No’s total

Cable Drag Chain (on both sides)

SIDE WALL TACK WELDING FIXTURE

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SIDE WALL TACK WELDING FIXTURE

SIDE WALL TACK WELDING FIXTURE

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No 00

HOLDING OF CORRUGATED SHEET ON THE STIIFFENERS TO BE DONE BY THE HELP OF LASHING BELT

HOLDING OF CORRUGATED SHEET ON THE STIIFFENERS TO BE DONE BY THE HELP OF LASHING BELT

ROOF TACK WELDING FIXTURE

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ROOF TACK WELDING FIXTURE 2019110/25 14:35 19/10/25 14:36

2019110125 14:35

SZ'OL/6LO

ROOF TACK WELDING FIXTURE

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MIG WELDING SYSTEMS FOR HIGH THICKNESS SHEETS RAM

MIG WELDING SYSTEMS FOR HIGH THICKNESS SHEETS

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KEY FEATURES DUAL ROBOT ON SLIDES SERVO MANIPULATOR TO ROTATE COMPLETE 3600 AUTOMATIC TOUCH SENSE AND ARC SENSE TO FIND THE START POINT AND FOLLOW THE WELD LINE HYDRALIC CLAMPING UNIVERSL SYSTEM AND CAN BE ADAPTED TO DIFFERENT COMPONENTS FRONT END and BACK END of ond Inreqr" RAM

FRONT END and BACK END of

•q p puo

KEY FEATURES

• DUAL ROBOT ON SLIDES

• SERVO MANIPULATOR TO ROTATE COMPLETE 3600

• AUTOMATIC TOUCH SENSE AND ARC SENSE TO FIND THE START POINT AND FOLLOW THE WELD LINE

• HYDRALIC CLAMPING

• UNIVERSL SYSTEM AND CAN BE ADAPTED TO DIFFERENT COMPONENTS

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'eu

ROBOTIC WELDING FOR CARLINE OF RAILWAY COACH

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"iiiäiä OMATIC VERSION N WELDING SPM - 16 ELECTRO Op ES RAM

WELDING SPM - 16 ELECTRORES

OMATIC VERSIONWIT N OP

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TATA

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FEW CUSTOMER REFERENCES

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OUR EXPORTS AROUND THE WORLD BANGLADE MEXICO (HEAD SAUDI ARABIA SOUTH AFRKA JAPAN THAILAND RAM

OUR EXPORTS AROUND THE WORLD

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ALL OUR PRODUCTS AND SYSTEMS ARE

DESIGNED, DEVELOPED AND “MADE IN INDIA”

FOR DETAILED VIDEOS ABOUT OUR AUTOMATION SYSTEMS,

VISIT US ON

YOUTUBE CHANNEL https://www.youtube.com/c/ArmWeldersApplicationschannel

WEBSITE www.armwelders.com

CONTACT – sales@armwelders.com

MOBILE - +91 8308800949