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Passport to Safety. By: HSE Team.

To understand the importance of working safely Hazard and risk Definations. Safety Performance Improvement Protections of our Environment To ensure that you received a formal safety awareness training.

OVI SIOnv zeao INJURIES. Injuries Illnesses Incidents.

Moral Obligations Legal requirement Financial. Why health & Safety? - Importance.

[image]. [image]. Why health & Safety? - Importance.

Legal requirement - to work safely and to keep the others safe. Employer responsibly - to provide safe working place, training and PPEs Defining role - You must understand your role how to achieve safety while working To reduce injury and ill health Failure to compliance may result a fatality.

Boiler Technology Steam conditions Net Plant efficiency LHV Emission control Fuel Lignite from Thar Block II ESP efficiency > 99.9% De-SOx efficiency > 90 % Inherent De-NOx capability Main steam 175 bar @ 541 ºC 37% . Circulating Fluidized Bed Boiler.

Text, letter Description automatically generated HSE POLICY.

A close-up of a document Description automatically generated Cardinal Rules.

Image result for dupont logo png The Goal Is Zero Injury PSM (Process Safety management) OSHA CFR – 1916 (Safety & Health Guidelines) Operation Aligned Safety System HSE SYSTEM.

PSM ELEMENTS. 14.

Person wearing personal protective equipment with links to relevant safety standards SITE MANDATORY PPEs.

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TEL Emergency Handling Flow Chart. Emergency Initial Information.

Diagram, engineering drawing Description automatically generated Location of Assembly Points at TEL Plant.

Emergency Response Team (ERT). SR # POSITION DEPARTMENT SHIFT A SHIFT B SHIFT C SHIFT D Emergency # 1 Shift Manager Team Leader Operation Noor ul Islam Babar Abdullah Ghafoor Waqar Ahmed Junaid Khan 8000 Shift Engineer / Coal Engineer Co-Team Leader Operation/ Coal Handling Usama Khalid/ Zainul Abedin Arslan Afzal Ahsan Ali Misbah ul Islam / Arsalan Ahsan Bilal Ahmed/ Rashid Ali Senior CRO Operation Incident Coordinator Operation Ghulam Mustafa Amanullah Israr Asad Ali Zameer Ahmed Jawwad M.Rizwan Munir Ahmed CRO Coal Incident Coordinator Coal Handling Fasih U Din Muhammad Ali Mansoor Ahmad Tariq Mahmood 2 APO / AAPO Fire Fighter Operation Ahsan Ul Haq Arif Ur Raheem Umair Shahid Hussain Murtaza Raheem Bux Zeeshan Haider Abdur Rehman Abdul Haq Babar Ali Aqib Shehzad Sana Ullah Uzair Siddiqui Adnan Abbas Wahaj Ali Siraj Hussain Shakeel Ahmed Irfan Ahmed Irfan Ali Arslan Bux CFO Lead Fire Fighter Coal Handling Shahbaz Ali Ganpat Wajid Ali Khet Kumar 3 Fire Team (Fire Fighters & Tender Operator) HSE M.Shahbaz Sahil Ahmed Nasir Hussain Kashif Mahmod Haider M. Sadiq M. Rizwan Ali Akbar Haider M. Sadiq M. Rizwan Ali Akbar M.Shahbaz Sahil Ahmed Nasir Hussain Kashif Mahmod Walkie talkie Channel # 2 / 8256 4 Security Supervisor Assembly Point Coordinator Security M Bashir M.Aslam M Bashir M.Aslam 03410408895 Security Manager Member Security Qasim Munawar Umair Siddique Qasim Munawar Umair Siddique 5 Medical Team (Doctor, Medic) HSE Dr. Munawar Reejhu mal Ashiq Hussain Dr. Shehzad M. Javaid Dr. Shehzad M. Javaid Dr. Munawar Reejhu mal Ashiq Hussain 03476426200.

TEL Smoking Points. 20.

Map Description automatically generated TEL Colony.

Coal Dust explosion. Hydrogen explosion. Falling from Height.

An aerial view of a factory Description automatically generated Plant Noise Layout CPH ASC Turbine Boiler Area ESP CPU Blow Down CW PH Admin Building Sedimentation Tanks IFF WP STP Workshop Warehouse Limestone shed Coal yard BH HSD HEPC Laydown Area Coal Un-loading Trench IWWTP BMWTP Aux.B SSF FG CC FAS TR > 85dB > 75 dB < 75dB Continuous High Noise Intermittent Noise Crusher House TT#1 TT#2 Cooling Tower Hydrogen Building MH Moderate Noise Hearing Protection is Mandatory in Areas with High & Intermittent Noise.

Site Leading Indicator’s. Performance Indicators Weight-age Permit To Work (PTW) Compliance & Quality (Related Documentation, LOTO and Try out, Risk Assessment and Validity) 15 Process Safety Compliance & Quality (SCE management, Safe Operating Limit Excursion, SCE Failure / Event Reporting) 15 MSA - Compliance & Quality (Timely conduct MS, Checklist Properly, Discussion with area owner) 15 Recommendation Closures (MSA, IRs & DLC Observations, PSM, PHA, PSSR, Environment observations recommendations closeout) 15 Near Miss reporting Compliance & Quality (Process and Personnel safety Near miss Reporting), On time IRs closure and PIRR 15 DLC Meeting Compliance & Quality (Participant's attendance, Feedback on last discussed issues, PSM Element) 15 Training and Development Compliance & Quality (Annual Training Plan, Departmental SOP Training, Participants attendance and Assessment) 10 Total 100.

Performance Indicators Total SIT # 1 BSS SIT # 2 Electrical SIT # 3 Mechanical SIT # 4 Operation SIT # 5 Coal SIT # 6 I and C Permit To Work (PTW) Compliance & Quality 15 Process Safety Compliance 15 Departmental Level Committee Meeting Compliance & Quality 15 Management Safety Audit (MSA) Compliance & Quality 15 Recommendation Closures Recommendation Closures (DLC, IR, MSA and Action Plans) 15 Near Miss reporting Compliance 15 Trainings 10 Total 100.

Coal Leading Indicator’s. Sr# Performance Indicators Total Weightage 1 Mechanical Integrity PM plans to check electrical equipment including portable/transportable/ SCE regular inspection and maintenance carried out as per set regime 30 10 PM plans to check SCE regular inspection and maintenance carried out as per set regime 10 Inspection regarding the health of flushing water nozzles and hose reels 10 2 Housekeeping Area wise housekeeping and cleaning Checklist Compliance 25 5 Performance Standard Coal Handling System Audit 10 Internal cleaning of local control panels & JBs 10 3 Process Safety Incident reporting Nearmiss reporting on coal & coal dust leakage, spark/friction, smoldering, SCE-related incident/Observation 15 10 Recommendation Closure of Coal IRs reporting 5 4 Safety Critical Equipment System Audit Safety Critical Equipment defined protocols & procedures followed and implemented 10 10 5 Hot Work PTW Compliance Compliance of hot work protocols (Cost dust monitoring, area Housekeeping, cleaning, flushing with water and continuous supervision) 10 5 5 6 Trainings Departmental SOP training Plan Compliance 10 5 Firefighting & ERP Training and Planned Drills 5 Total 100 100.

MSA. Items On Time Submission Safety Cotact Made Near Miss House keeping or Positive Observation PSM Behaviour Based Safety MSA Quality Criteria Criteria If reported on Maximo with in 3 days of target date For each d above 3 da For each contact made and their names mentioned in Maximo For Each Observation For Each Observation For Eeach Observation For Eeach Observation For Eeach Observation Allocated Marks 15 -5 5 20 10 5 10 5.

DLC. Items Time Attendacnce Feedback on previous items Job Related Safety Discussion Disucssion on Safe Incident PSM Element General Improvement Suggestion Safety Movment D Level Marking Criteria Criteria If re orted on Maximo with in 3 da s of tar For each day above target day If 90 % or above If 75% to 89% If less than 75% For entry in field IR Rasied Every Action Generated For ent in field For entry in field For Eeach Observation For each observation et date Allocated Marks 15 -5 15 5 10 20 5 5 10 5 5 Maximum 15 15 10 35 5 10 5 5.

At TEL site over all fire fighting system has been divided into five zones. Each zone is further subdivided into areas. Fire Detection And Suppression System Zonal Classification.

At TEL Plant fire fighting system and suppression medium is classified into following categories for dealing fires in any of the defined zones. These categories are made according to the severity of the zones and classes of fires..

FIRE FIGHTING AND PROTECTION SYSTEM HIERARCHY. FPS ACTIVE 1 FIRE DETECTION SYSTEM FIRE ALARM SYSTEM FIRE SUPPRESSION SYSTEM PASSIVE 1 FIRE RESISTANT WALLS, COMPARTMENTALIZATION Sprinkler s stem ater mist system ompartmen flooding ry chemica mal er ompartmen s On oo.

Level of Emergency. Emergency Level - I: (Effects only the personnel within plant premises) Unsafe conditions at the plant which cannot be quickly corrected by the immediate operating staff and which cause or have the potential of causing injury to personnel within the plant premises, damaging plant equipment and/or the environment within the plant, fall in this category. Fires, explosions, and sizable hydrogen/other areas from flanges, pipes, cracks in vessels, etc. that can be contained within the plant premises are typical examples of Level-I emergencies. Emergency Level - II:(Affects people within and outside plant premises) Unsafe conditions at the plant that pose a serious threat not only to people/equipment and the environment within the plant premises but also to the housing colonies/or other neighboring communities fall in this category. Large hydrogen leak, Explosion from coal dust, significant leakage of acid, caustic etc..

V STOP Assess & control risks by simply 3-WHATS? Think Smart before you start WI: What can go wrong? W2: What if something goes wrong? W3: What can be done to avoid it going wrong? V HUBCO HUBco rhir,k beforeyou Start.

What is the difference between a hazard and a risk? So, Risk = likelihood * Consequences.

Risk Assessment. QHSE Support. 35.

Risk Assessment. 36.

Risk Assessment. A chart with numbers and symbols Description automatically generated.

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Hierarchy of Risk Controls. A black text on a white background Description automatically generated.

See the source image. Risk Assessment:. 40. Risk Assessment.

Hazard, Risk and Control. The main ways to control a Elimination Substitution Engineering Control Administrative control PPE.

Hazard, Risk and Control. Injury, also known as physical trauma, represents damage to the body caused by external force; it is a general term that refers to harm caused by accidents, falls, hits, weapons, and more. It can range from Physical, Mental, and Psychological..

Behavior Based Safety. 43.

Confined Space Entry Permit | My Safety Works. Confined Space.

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Image result for fire safety P ULL THE PIN OR RELEASE ANY OTHER LOCKING DEVICE A IM LOW, POINTING THE EXTINGHUISHER NOZZLE AT THE BASE OF THE FIRE S QUEEZE THE HANDLE TO RELEASE THE EXTINGHUSING AGENT S WEEP FROM SIDE TO SIDE AT THE BASE OF THE FIRE UNTIL THE FIRE IS EXTINGUISED PASS-WORD FOR USING PORTABLE FIRE EXTINGUISHER.

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Spill kit instructions Protect 1. Evacuate non Confine 1. Confine the liquid essential personnel. with absorbent booms or socks. 2. Assess the spill and identity the liquid. 2. Overlap the ends of the socks by 3. Choose appropriate several inches to PPE to respond prevent liquid breaking through. Clean up Dispose 1. Clean up the spill 1. Place saturated with pillows. mats absorbents in the or loose absorbents. provided yellow temporary 2. Piace the disposal bags absorbents starting and close with from the outside of plastic ties. the spill working 2. Dispose of inwards. property..

Plant Manager Ensure that the requirements of the PTW system are fulfilled HSE Manager Implementation of PTW system through line management Record keeping for all authorized personnel and Conduct Audits/Follow Ups to verify effectiveness of PTW system Operations Manager Identification of technical content needs pertaining to permit to work system All HPSL Staff Developing training programs and competence standard Familiar with established PTW system and ensure compliance.

Issuer Ensure Compliance of the system in true sprit Receiver Fully understand and comply with contents and instructions of the system Skill Certified Person Skill Certified Person for ISOLATION: Implement LOTO plan as per isolation list provided by issuer Working Party Verify and tryout electrical isolation mentioned in permits prior receiving and discuss with issuer if required Fully aware of potential hazards and mitigation plan Conduct hazard risk assessment and suggest its mitigation plan Fully understanding of job scope and evaluation of hazards associated with required activities Prepare, issue, Cancel, Suspend, and Re-issue PTW as appropriate Receive permit, perform work, clear and surrender permit Comply with stop calls against unsafe work, any hazard arises or change in work method and ensure area housekeeping Skill Certified Person for GAS TESTING: Carry out gas testing where applicable and submit written report to an issuer Skill Certified Person for EXCAVATION: Submit detailed analysis of underground services prior submitting excavation permit Skill Certified Person for SWITCHING: Carry out safety switching as per written instruction of an issuer Strictly Comply with the issuer instructions and available information Leave work area and equipment in safe condition, during and after the completion of activity Retain, display permits and associated documents in area and provide Supervision (Continual or Continuous).

Definitions and Terminologies. Terminology /Activity Definition Authorized Person Any person who is authorized by the Authorization panel to perform duties under PTW System as defined in this Procedure. These authorize personnel can be an Issuer, Receiver, Skill Certified Person Blanket Permit A Permit use to hold standard isolations under safe custody so that they can be referenced or cascaded down to other Permits Cascading Key A Receiver Key of an LOB-A that is placed inside another LOB-B to ensure that isolations of LOB-A cannot be opened until and unless Permit pertaining to LOBB has been cancelled Drain Earth A fixed or portable Earthing Device applied for the purpose of protection against induced voltage Earthing Schedule A schedule indicating Drain Earth requirements for each stage of work High Voltage (HV) A voltage exceeding 600 volts Medium Voltage (MV) A voltage exceeding 250 Volts but not exceeding 600 volts Low Voltage (LV) A voltage not exceeding 250 volts Joint Control A secure process which prevents either an Issuer or Receiver alone, gaining access to the Field Lock Keys of an Isolating Device or Earthing Device, that is quoted on a Permit while it is in force. Keys of Lock out Box(LOB).

Definitions and Terminologies. Terminology /Activity Definition Lock Out Box (LOB) A box with multiple locking provisions designated to store Field Lock Keys to prevent unauthorized access to those keys This box is locked by a Receiver Key and a Master Key to establish join control of the Field Lock Keys Try Out Verifying isolations by switching/pressing buttons to ensure that equipment does not start Master Key A key kept in the custody of an Issuer and is used to lock an LOB to apply joint control- This is not finalized yet Primary Earth A fixed or portable Earthing Device applied at a position defined in Permit Safety Critical Equipment Device, Equipment or System whose failure can result in, allow or contribute to release of/or exposure to sufficient quantities of Hazardous substances or their energies which can result in serious injuries, significant property damage or environmental impacts Field Lock Key A numbered key pertaining to a numbered lock that has been used to immobilize an isolation point Standard Isolation From LOTO plans that define standard ways to isolate an equipment. These plans are standardized by Operation Manager and pre-fed into the Maximo System.

Definitions and Terminologies. Terminology /Activity Definition Supervision The two types are as follows: Continual Supervision by a person who attends the work area as and when required to ensure that Safety is maintained by the Working Party throughout the work b) Continuous Supervision by a person who is present and attends the work all the time to ensure that Safety is maintained by the Working Party throughout the work Safety Switching Switching of Electrical Equipment for application of PTW, including operation of Isolating devices and/or application/removal of Primary Earths together with application of Field Locks and Tags, to cope with hazards of the System is termed as Safety Switching Safety Distance The distance which must be maintained all the time to avoid Hazard from nearest exposed conductor that are not isolated, and Earthed (in case of HV), or from an insulator supporting a High Voltage conductor.