Sulis_Overview

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. INTRODUCTION TO ALTAIR® SULIS™.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. 1 2 3 4 5 Introduction to Altair® Sulis™ 2 Rapidly design complex parts for additive manufacturing Overview Sulis Lattice and Sulis Flow Modules Demonstration Watch the Software in Action Applications 3D Printed Components and Products 3 Case Studies Use Cases Licensing Get Sulis with Altair One™.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. OVERVIEW.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Altair® Sulis™ is a design for additive manufacturing solution ( DfAM) that enables you to create complex lattice structures and fluid flow channels. Design parts that truly exploit the freedoms of additive manufacturing. This software gives you unmatched customization tools and manufacturing checks. The highly automated design features and drag and drop functionality unlocks the power of implicit geometry. © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. 4.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Sulis Use Sulis to design complex lattices and fluid channels and unlock the power of implicit geometry for the additive manufacturing process. With a custom geometry kernel for tubes and an implicit design kernel for latticing, Sulis provides a real-time approach to DfAM, enabling fast geometry creation for additive manufacturing (AM). Since Sulis is a tool specifically created for AM, you can design parts quickly, with low risk of costly 3D printing failures. 5 © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Rapidly design complex parts for additive manufacturing.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Two Modules Sulis Lattice and Sulis Flow Sulis Lattice Built on an implicit modelling kernel, this module is highly customizable and has a large set of available lattice types and unit cells. Has smooth transitions between input geometry and lattice structures. 6 © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Sulis Flow This is a great concept design tool for complex fluid networks. Easy to edit and optimize the layout of fluid systems. The compensation system allows for a hassle-free definition of manufacturable geometry..

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Why Sulis? 7 Create geometry impossible to achieve in CAD Sulis has a simple interface that allows you to rapidly generate new concepts. The highly automated design features and easy drag and drop functionality provide a real-time approach to DfAM, that is simply not achievable in CAD. Printable Components in Minutes Predicting and removing future additive manufacturing complications is central to how Sulis functions. The built-in manufacturability analysis and compensation tools reduce manufacturing complications and failures, helping you to print with confidence. Implicit Geometry Made Easy Sulis is one of the simplest solutions for generating high-resolution complex lattice structures for additive manufacturing. The implicit modelling allows geometry to scale to larger and larger complexity, making the design of components using metamaterials possible. © Altair Engineering Inc. Proprietary and Confidential. All rights reserved..

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Key features 8 © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. One-click Lattice Creation Choose between surface, strut, stochastic and planar lattices or combine different lattice types in a single part. Tailor the Properties of Lattice Structures Tailor the properties of your lattice structures by grading the cell size and density across multiple axes. Real-time Visual Feedback on Flow Paths Dynamically edit patterned objects to create multiple spline objects whilst receiving real-time feedback on your design. Self-supporting Fluid Channels Automatically analyse and compensate fluid channels to be self-supporting. Easy Conformal Geometry Conform geometry over complex surfaces to increase packing efficiency, minimise material usage, or improve heat transfer between surfaces..

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. With Sulis, we were able to generate some incredibly complex geometries with ease which we needed for a specialized project. Matt Jaffa, Innovation R&D Engineer, Small Spark Space Systems 9.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. DEMONSTRATION.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Sulis Flow 11.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Sulis Lattice 12.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. APPLICATIONS.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Applications for Sulis 14 • Reduce cycle times • Uniform cooling • Quicker replacement • Improve quality Mold Tools Manifolds Implants Heat Exchange Sports • Fuel efficiency • Reduce complexity • Improve flow • Reduce size • Improved osseointegration • Patient-specific • Reduce recovery time • Improved performance • Reduced size • Fuel efficiency • Single- part • Tailored-fit • Lightweight • Improved performance.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Designed in Sulis and 3D printed 15 Rocket Nozzle Printed by Photocentric With Sulis, it's possible to create helical fluid channels that can conform to the shape of the models. There is full control over the crosssections, revolutions and wall thickness of the channels. Acetabular Cup Printed by Formlabs Use Sulis to create structures that help increase bone integration and aid nutrient flow in a single printable structure. This acetabular cup was printed in black resin on a Formlabs Form 2 SLA machine. Heat Exchanger Printed by Aerosint This multi-material heat exchanger designed in Sulis has an outside surface made of stainless steel and an inside surface, (which acts as the surface that transfers the heat between the two fluids), made of high conductivity copper alloy. Double Walled Manifold Printed by Eplus3D This is a pipe network assembly with integrated cooling jackets printed in stainless steel. It would be almost impossible to create a part like this using non-additive manufacturing methods..

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. USE CASES.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Manifold Redesign Their Challenge This case study was part of a £ 14m UK MTC-led ( Manufacturing Technology Centre) additive manufacturing (AM) aerospace project. The project aimed to demonstrate that AM could deliver an optimised manifold with significant mass reduction and flow improvement and showcase the most effective workflow for redesigning an optimised aerospace hydraulic manifold for AM. Our Solution The 18-month project culminated in a systems-level redesign of a manifold where Sulis was used to fully optimise the design for AM which meant that some of the other components in the sub-assembly needed to change too. Sulis allowed us to quickly redesign the fluid channels so we could modify a previous iteration in less than a day to deliver the final optimised design. Value The new manifold weighed 85% less than the original, had reduced part size, reduced component count, reduced stock material and significantly improved flow characteristics. 17.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Robot Arm End-Effector Their Challenge Penn State University ( World Campus) wanted to demonstrate that with the advancement of additive manufacturing, highly customised, lightweight, single component end-effectors can be designed for highly specialised applications. Our Solution Sulis is ideal for the design of hydraulic and pneumatic components for additive manufacturing. It allowed for quick iteration of the fluid channel designs and also assessment of the manufacturability of the geometry. The geometry of the fluid channels could also be automatically modified to be self-supporting. Value The end-effectors were designed with dramatically reduced weight, and reduced energy use for the robot. The improved fluid characteristics through the channels meant that smaller vacuum pumps could be used. They were also printed as a single component reducing assembly times and points of failure. 18.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Cast Lattice Filter Their Challenge Enable Manufacturing Ltd wanted to demonstrate the value of additive casting which is a unique process where additive manufacturing is used to produce moulds from which metal parts can be cast. They wanted to design a complex and small lattice part that would not be possible to be cast traditionally. Our Solution The part which could be used as a heat exchanger, filter or catalyst converter. was easily designed and optimised using Sulis. The 3D solid model was inverted to make a negative of the part which became the mould. Sulis's built-in manufacturing checks and compensation tools helped to easily adapt the design parameters to the unique additive casting process. Value The cost savings for 5 parts were around 80% when compared to additive manufacturing ( DMLS). A wall thickness of 1.5mm was achieved for this lattice filter which isn't possible with traditional casting. 19.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. FLEXIBLE LICENSING MODEL.

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. 21 Get Sulis with Altair One™ Our flexible licensing model enables customers to access all of our software instantly. Packaged as a comprehensive set of applications for all design and engineering needs, our units-based structure is scalable, sharable and more cost-efficient than obtaining individual licenses per application. • Provision scalable resources in the cloud or on-premises through a single pane of glass • Run cloud versions of your favorite software • Securely upload, access, store, manage data • Run simulation jobs in the cloud • Access support, community, licensing © Altair Engineering Inc. Proprietary and Confidential. All rights reserved..

[Audio] © Altair Engineering Inc. Proprietary and Confidential. All rights reserved. Pioneering Patented Licensing Model 22 Altair pioneered a patented, units-based, subscription licensing model for software where customers have full access to all our software instantly and can run these applications on-demand locally or in the cloud. Sulis is available with 15 Altair Units and is available as part of the following suites: • Industrial Designer • Concept Engineer • AEC Structural Engineer • Product Engineer • AEC Advanced Structural Engineer • Mechanical Engineer, • Multiphysics/ Mechatronics Engineer • Enterprise.

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