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QA/QC SLT Monthly Review 26-Mar-25 to 25-April-25.
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AGENDA. SUMMARY OF QA/QC KPI’s Monthly Internal Project Audits & Corrective Actions Monthly Internal ISO 9001 QMS Audits & Corrective Actions Vendor Evaluation Audits & Corrective Actions External Audit & Corrective Actions Audit Schedule – Management System Internal Audits Monthly Internal Non-Conformance Reports Monthly External Non-Conformance Reports Quality Observations KPI Target April-2025 – Department Performance Quality Observations KPI Target QA/QC KPI Performance Summary (Monthly) CUSTOMER FEEDBACKS TOP QUALITY INCIDENTS INSPECTION SUMMARY Quality Inspections to date AMS QUALITY PERFORMANCE.
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SUMMARY OF QA/QC KPI’s. Monthly Internal Project Audits & Corrective Actions (26-Mar-25 to 25-April-25).
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SUMMARY OF QA/QC KPI’s. Monthly Internal ISO 9001 QMS Audits & Corrective Actions (26-Mar-25 to 25-April-25).
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SUMMARY OF QA/QC KPI’s. Date Project Type Project No. Auditee Reported CARs OBS NOTHING TO REPORT THIS PERIOD.
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SUMMARY OF QA/QC KPI’s. External Audit & Corrective Actions (26-Mar-25 to 25-April-25).
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Annual Internal Audit Plan Sep-24 to Aug-25 Department 1st Quarter 2nd Quarter 3rd Quarter 4th Quarter Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Engineering (AUH) P HR & Training (AUH & FUJ) P HSE (AUH & FUJ) A Planning (AUH) A Procurement (AUH) A Stores (AUH & FUJ) A P (FUJ) Maintenance Services (AMS)(AUH) P Proposals & Estimation (AUH) P Operations (AUH & FUJ) P IT (AUH) A Plant & Equipment Maintenance (AUH & FUJ) P QA/QC (AUH & FUJ) P Calibration Lab(ISO 17025) A A Quality System Audit(ISO 9001, 14001, 45001, OSHAD & Business Continuity P (BV) Legends = Actioned Planned Rescheduled.
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Project No. Project NCR Ref. Raised By Issued To Issue Date Description Planned Close-Out Date Status Remarks 310A22007 RIMSEAL ADY-310A22007-IN-NCR-030 Jayaprasath Thermo Cables Ltd. 05-Apr-25 During the Cable pulling process of Instrument Cable, damage observed at 1500 mts. in Drum No. 5191460 (20P X 1.5 Sq mm, 1719 Mtrs.). Encountered cable damage inside the cable drum after pulling approximately 220 meters. 30-May-25 Open 310A23002 BU HASEER 310A23002/ADY-NCR-016 Santhosh Oasis Metal Manufacturing (Gratings) 25-Apr-25 With reference to the Approved Inspection and Test Plan (ITP) Document No. AD-725-Q-96163 Rev.2, it has been observed that the Vendor, M/s Oasis Metal Manufacturing L.L.C, has violated the mandatory stage inspection requirements outlined in Sections 5.3 and 5.4 of the ITP. (Dimensional Check Stage was not offered) 28-May-25 Open.
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Project No. Project NCR Ref. Raised By Issued To Issue Date Description Planned Close-Out Date Status Remarks 310A23002 BU HASEER BH4-AYP-ALS-011 REV.0 ADNOC ADYARD 25-Apr-25 During routine inspection of HVAC duct activities at site, it was observed that the duct cladding activities are performed without complying to the approved Method Statement/HVAC Design Philosophy and the Project Quality Plan. (Observation is mainly due to Distortions observed) 28-May-25 Open.
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26/05/2025. CUSTOMER FEEDBACK. [image] From: Faisal Ebrahim A1 Jasmi (ADNOC Offshore - PSite) sent: Friday, April 4, 2025 8:22 AM To: Sami Razek Sulaiman Ahmed AINaqbi (ADNOC Offshore - FABKD) Thura Htun Htun (ADNOC Offshore - ELCMTNNS) Jeswin George NSFD Team Leader Mechanical Maintenance (ADNOC Offshore) NSFD Supervisor Mechanical Static (ADNOC Offshore) NSFD Supervisor Rotating Equipments (ADNOC Offshore) Daniel WOLDE Sanjay Christian (ADNOC Offshore - MSUS) cschristianaadnoc_ae»; Basem Farag (ADNOC Offshore - MMM (LUNA)) subject: RE: 4700016110// campaign10// Daily Progress Report //03 Apr 2025 ADNOC Classification: Public Thank you all for your dedication and support to successfully complete this campaign. It's really amazing achievements, Considering the challenges faced during this campaign of extended duration of nonoperational weather and limited working hours during holy month of Ramadan. Thanks again and let us get ready for the next campaign. Best regards ADNOC Faisal A1 Jasmi Manager. Operations & Maintenance INS) OPERATIONS & MAINTENANCE (NS) DEPARTMENT A1 Champion po Box 303, Abu Dhabi, UAE T 681010 taliaqmi@adnnc_ adnoeae ADNOC Offshore.
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26/05/2025. CUSTOMER FEEDBACK. [image] From: Baby George Parackal sent: Monday, April 21, 2025 8:00 AM To: Antony Raja <[email protected]> Cc: xEngineering FTL Mohandas C.N. <[email protected]>; Padmaraj Gunjal <[email protected]>; Waheed Arshad <[email protected]>; Gomathi Sankar Ramachandran Anish John Robin Selvaraj Rajesh Selvaraj <[email protected]>; Ajayakumar Nair <[email protected]> Subject: RE: D3 Line Extension to POF Dock Line 37 & 38 ( Moca 1430/24 ) Dear Antony / Aneesh / Ajay / Mani , We sincerely appreciate your team's great efforts in completing the D3/D6 interconnectivity modification works yesterday ( 20-04-2025 ) in POF on time. Your dedication, especially the commitment shown by continuing works during the holidays, has not gone unnoticed. The professionalism, teamwork, and consistent focus on meeting the deadline have played a vital role in the successful and smooth execution of the project. We appreciate the teamwork and support Adyard has shown during this project, and we look forward to working together again in the future. Thank you once again foryour hard work and dedication With Regards, Baby George.
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SUMMARY OF QA/QC KPI’s. 26/05/2025. QUALITY OBSERVATIONS KPI TARGET April - 2025 - DEPARTMENT PERFORMANCE 100 80 74 64 60 40 20 o PROJECTS • Ta rget 102 90 QA/QC • Actual 41 6 6 16 12 ENGINEERING 23 21 FUJAIRAH 23 HSE 34 23 MAINTENANCE & WORKSHOPS 19 12 PRODUCTION & STORES 9 ESTIMATION CONTRACTS & PROCUREMENT PLANNING MANAGEMENT.
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Summary of QA/QC KPI’s. Quality Observation KPI Target (26-Mar-25 to 25-April-25).
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SUMMARY OF QA/QC KPI’s. QA/QC KPI Performance Summary (Monthly).
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TOP QUALITY INCIDENTS. SN Type BU Project Description Root Cause C & P Actions Key Owner 1 Negative ADYARD Abu Dhabi 310A23002-EPC Works for Bu-Haseer ESP Surface Facilities Package-4 During routine inspection of HVAC duct activities at site, it was observed that the duct cladding activities are performed without complying to the approved Method Statement/HVAC Design Philosophy and the Project Quality Plan. -Physical damage to cladding sheets at multiple locations. -Coating damages the surface of duct cladding. Additionally, it is noted preservation of HVAC ducts/equipment are inadequate which can lead to duct contamination and HVAC system malfunction during commissioning. As the Ducts cladding sheet are fabricated with 0.7mm Thickness, the construction is not designed for multiple handling and placement of ducts in the position. HVAC Ducts support structure was been modified to accommodate the ducts without sagging and to provide adequate supports. In adequate surveillance from sub vendor SKM for the complete HVAC activities. In adequate protection prior to blasting. Complete duct routing shall be checked for damages, identified in the drawing and shall be corrected through Ducting fabrication contractor (Weathermaker) Paint damages shall be assessed and advised for correction by Paint Manufacturer and shall be corrected by Approved list. Ducts shall be handled in fragile manner to avoid damages. Prior and After completion of Blasting activity the complete protection of Ducts and equipment shall be checked for protection, Production Vendor SKM.
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INSPECTIONS SUMMARY. Material Receiving Inspections.
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Page 17. Non-Destructive Testing (NDT). 26-Mar-25 to 25-April-25 Project Number RT- NO.OF INSPECTIONS (JOINTS) RT-NO. OF REJECTIONS Reject rate 310A22007 58 2 3.45% 310C24009 4 0 0.00% 310C25001 29 0 0.00% 310A24008 19 0 0.00% 310D22013 10 0 0.00% Total 120 2 1.67% Project Number UT-Linear Meter Inspected UT-Linear Meter Rejected Reject rate 310A24001 14 0 0.00% 310A24003 70 0 0.00% Total 84 0 0.00%.
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26/05/2025. Valve Shop SL No. Description Apr-25 1 Total No. of valves Received Only for Overhauling 153 2 No of valves received in total for testing 66 3 No of valves received in total for testing & Overhauling 68 4 Rework / Warranty 2 5 Rework rate% 1.31% 6 No of valves overhauling completed in total (& delivered) 149 7 No of valve testing completed in total (& delivered) 23 8 No of valve tested, Overhauled completed in total (& delivered) 66.
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26/05/2025. Valve Shop SL No. Description Apr-25 1 Build-Up Welds 56 2 Overlay Welds 45 3 Rework rate% 0.00%.
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26/05/2025. Pump Shop SL No. Description Apr-25 1 Pumps Overhauled /spare supply 17 2 Small Fabrication/ Elect machining /Other 11 3 Final Inspections 28 4 Reworks 1 5 Rework rate% 4%.
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26/05/2025. Pump Shop SL No. Description Apr-25 1 Build-Up Welds 10 2 Fillet Welds 4 3 Butt Welds 3 4 Overlay Welds 2 5 Rework rate% 0%.
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26/05/2025. Electrical Workshop SL No. Description Apr-25 1 Motors Overhauled & Rewinding 102 2 Final Inspections 102 3 Reworks 1 4 Rework rate% 0.98%.
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26/05/2025. Calibration Laboratory SL No. Description Apr-25 1 Instruments Calibrated 206 2 Successfully Calibrated 183 3 Faulty Instruments 0 4 Recalibrated Instruments 0 5 Scraped instruments 23 6 Deviation rate% 0.00%.
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Any questions? Thank you. 26/05/2025.