Introduction to Indiamin

[Virtual Presenter] Indiamin Solutions Private Limited is an Indian company that was established in June 2001. The company specializes in supplying Indiamin Chemicals and providing technical services related to boiler water treatment using polyamine-based technology. This technology offers a more environmentally friendly alternative to traditional methods such as hydrazine and phosphates. Over the past twenty-three years, Indiamin has collaborated with numerous public sector organizations, including fertilizer and refinery companies. The company's extensive expertise in boiler water treatment is supported by a team of experienced technical consultants who specialize in boilers, turbines, process chemistry, water chemistry, and chemical engineering..

[Audio] The requirement for conversion to Indiamin Chemicals has been identified by Numaligarh Refinery Limited. This includes details of the boiler operating pressure and average steam generation rates for both utility boilers and HRSG boilers. Additionally, it is mentioned that Indiamin dosing started in 2013. These specifications highlight the need for a reliable and efficient treatment system..

[Audio] Indiamin Chemicals are used as an alternative to traditional methods in various industries such as steel production, power generation, and desalination. The primary reason for this shift is the need for more efficient use of resources. This shift is driven by the desire to conserve energy. Traditional methods involve the use of hydrazine and TSP, which pose significant health and safety risks due to their carcinogenic nature and ability to induce toxic side effects. Furthermore, these substances can cause frequent blow-downs, increase water and chemical consumption, and lead to difficulties in controlling silica levels and maintaining ultra-pure steam. In contrast, Indiamin Chemicals offer a cleaner and more environmentally friendly alternative, reducing the risk of harm to personnel and the environment. Additionally, they provide uniform corrosion protection throughout the system, simplify chemical management, and improve steam quality. These benefits make Indiamin Chemicals a more attractive option for organizations seeking to optimize their resource utilization and minimize environmental impact..

[Audio] Traditional approaches often involve using chemicals like TSP to control boiler blowdowns and prevent scaling. These methods can lead to several drawbacks, including increased energy losses due to blowdowns, higher solid loads, and the formation of hard deposits such as calcium magnesium hydroxyapatite. Phosphate treatments can create problems, including the need for regulating doses, increased blowdowns, foaming, carryover, and decreased steam quality. Over time, a protective magnetite layer can form, reducing heat transfer efficiency. These issues can significantly impact boiler performance and overall efficiency..

[Audio] Indiamin Chemicals has been successfully implementing their treatment methods for over 11 years now, utilizing high pressure boilers. They have been continuously operating these systems since then. Their practical experience has led them to collaborate with numerous end-users such as BVFCL and National Fertilizers Limited. These organizations have actively participated in energy conservation initiatives and have also shared their findings through various forums. Indiamin's technical team consists of strong consultants who provide comprehensive support during the transition process and beyond. Indiamin's commitment to supplying necessary chemicals and offering technical assistance ensures seamless operations, even in remote locations like Assam. This level of dedication and expertise underscores the value of adopting Indiamin Chemicals as a reliable solution for boiler water treatment..

[Audio] The changeover process was completed online with full load operations. This involved no modifications to the existing dosing equipment, systems, or dosing points. The entire process was carried out without any issues, thanks to the assistance of the Indiamin Technical Team, who were present throughout the pre- and post-changeover phases..

[Audio] The cost savings from reducing boiler blow down control can be substantial. In this case, the estimated cost savings on reduction of costly DM water makeup is Rs. 4,98,960. Additionally, thermal energy savings due to reduction in blow down have been calculated to be Rs. 10,36,511. These figures demonstrate the potential for significant economic and energy savings through effective boiler management..

[Audio] The system's efficiency is enhanced by several factors. Firstly, it reduces the amount of fuel used, resulting in cost savings and reduced greenhouse gas emissions. Secondly, it minimizes the buildup of silica deposits on turbine blades, reducing maintenance costs and extending the lifespan of these components. Thirdly, it requires fewer safety measures when filling the system, streamlining the process and improving productivity. Fourthly, it lowers chemical consumption, saving costs and having a positive environmental impact. Finally, its slow online cleaning capability reduces the need for frequent acid/chemical cleaning, thereby enhancing the overall life of the boiler..

[Audio] The Indiamin treatment process has been successfully implemented across all units of the National Research Laboratory (NRL) for seventeen years. This achievement demonstrates the effectiveness of the Indiamin treatment process. The successful implementation of the Indiamin treatment process across multiple units is a testament to its reliability and efficiency. The Indiamin treatment process has proven itself to be effective over time, with consistent results and minimal downtime. The long-term success of the Indiamin treatment process is a result of careful planning and execution by the NRL team. The Indiamin treatment process has also demonstrated its ability to adapt to changing conditions and priorities. The Indiamin treatment process has shown that it can meet the needs of different units and personnel within the NRL. The Indiamin treatment process has been consistently evaluated and improved upon over the years, resulting in ongoing improvements in its performance. The Indiamin treatment process has become an integral part of the NRL's operations, providing a reliable and efficient method for treating wastewater. The Indiamin treatment process has been widely adopted by other organizations as well, serving as a model for others to follow. The Indiamin treatment process has received recognition from various authorities and experts, acknowledging its value and importance. The Indiamin treatment process has been recognized as a best practice in the field of wastewater treatment..

[Audio] The requirement for changing over to Indiamin Chemicals was driven by the need to improve boiler performance and reduce operating costs. The Mathura Unit of Indian Oil Corporation Limited chose to convert its utility boilers and heat recovery steam generators to Indiamin treatment. This conversion involved dosing Indiamin chemicals into the boiler water system to achieve optimal steam generation and pressure. The average steam generation rates for the utility boilers and HRSG boilers were 309 TPH and 450 TPH, respectively. The Indiamin dosing started in 2025, indicating a successful implementation of this new treatment technology..

[Audio] The company has decided to switch from using hydrazine to Indiamin Chemicals due to health and safety concerns related to hydrazine use. Hydrazine is classified as a carcinogen, posing significant risks to human health due to its toxicity and potential carcinogenic effects. Its handling requires careful consideration, including proper effluent disposal and treatment. In contrast, Indiamin Chemicals offer a safer alternative, eliminating these health hazards. The main reason for this decision is the reduction of TDS-induced problems associated with traditional treatments. TSP, commonly used in conjunction with hydrazine, can lead to frequent blow-downs, increased water and chemical consumption, and pH control difficulties. These issues not only strain resources but also pose operational challenges. The primary motivation behind adopting Indiamin Chemicals is energy conservation. By minimizing waste and optimizing chemical usage, this new approach enables more efficient operations. Additionally, uniform corrosion protection is ensured throughout the system, reducing maintenance costs and extending equipment lifespan. Simplified chemical management and improved steam quality are further benefits of switching to Indiamin Chemicals. This streamlined process allows for better distribution and control of chemicals, resulting in enhanced overall performance and reduced downtime..

[Audio] Traditional approaches to boiler treatment often result in significant drawbacks. These drawbacks include increased energy losses due to blowdowns, resulting in higher solid loads and deposits. Traditional methods can also lead to non-uniform corrosion protection, phosphate hideouts and returns, and complex handling requirements. Phosphate treatment can create issues such as regulating doses, increasing blowdowns, foaming, carryover, and steam quality deterioration. All these factors contribute to environmental impact..

[Audio] The company has been working on treatment methods for over 20 years using high pressure boilers. This approach allows for efficient use of energy and reduces costs. The company has also provided training to several end users, including BVFCL, Namrup, and NFL/NRL, to help them implement these methods. The technical team at Indiamin Chemicals offers comprehensive support throughout the transition process. The company ensures that all necessary equipment is available and that the transition is carried out smoothly. Indiamin Chemicals has demonstrated its commitment to providing consistent chemical supplies, technical assistance, and post-implementation support..

[Audio] The changeover process was conducted smoothly and seamlessly, utilizing online full load operation. This allowed for a quick and efficient transition without the need for any changes or modifications to the existing dosing equipment, system, or dosing points. The changeover was completed with minimal disruption to our operations. The team's expertise and guidance were invaluable in ensuring a smooth transition. The changeover process was a hassle-free experience due to the technical support provided by the Indiamin Technical Team..

[Audio] The results of our recent Indiamin Chemical Treatment initiative have shown significant improvements in equipment life and savings from reduced water wastage. Specifically, the physical inspection of Boiler No. 2 revealed a notable reduction in local spots of ferric oxides, indicating a decrease in corrosion. Moreover, a smooth oxide protective layer has begun to form, suggesting enhanced steam quality. These findings demonstrate the effectiveness of our treatment approach in promoting sustainable savings and reducing maintenance costs..

[Audio] Indian Oil Corporation Limited's Mathura unit has implemented a new Indiamin treatment process which will be expanded to other units within the corporation. This expansion involves implementing Indiamin treatment on the CCRU, FCCU, and HGU units. Discussions have been initiated with IOCL Haldia regarding potential collaboration and integration of these processes. The Mathura unit will also present papers on energy conservation at various forums, demonstrating its commitment to sustainability and environmental responsibility. These developments show the ongoing efforts of Indian Oil Corporation Limited to optimize its operations and reduce its ecological footprint. The company aims to minimize its impact on the environment while maintaining high standards of efficiency. By adopting sustainable practices, the corporation seeks to contribute to a cleaner and healthier environment..