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Fly ash Bricks. Sri Jayachamarajendra Polytechnic College.

73% power generated in INDIA is from Thermal Power and 90% of it is coal based..

Approximately 10,000 hectares of top soil is being lost every year for brick manufacturing and road construction..

Ministry of Environment & Forest ( MoEF ). Had issued a Gazette Notification on 14 Sep 1999 Stipulating that no person shall be permitted to manufacture clay bricks or tiles or blocks for use in construction activity without at least 25% of ash (fly ash, bottom ash, or pond ash on weight to weight basis), within a radius of 50 Km from coal or lignite based thermal power plants in INDIA..

Ministry of Environment & Forest ( MoEF ). Had amended the Gazette Notification on 27 Aug 2003 making it compulsory to use fly ash for manufacturing building material by increasing the radius from 50 Km to 100 Km 25% use of fly ash by 31 Aug 2004 50% use of fly ash by 31 Aug 2005 75% use of fly ash by 31 Aug 2006 100% use of fly ash by 31 Aug 2007.

Ministry of Environment & Forest ( MoEF ). Had amended the Gazette Notification on 06 Nov 2008 That Central Government will exercise its power on or after the expiry of a period of sixty days ( 05 Feb 2009 ) from the date of notification published and displayed in public, to implement the above notification. It will be applicable to all construction agencies of Central or State or Local Government and private or public sector and it will the responsibility of all the agencies either undertaking construction or approving the design or both to ensure compliance Submit annual returns to the concerned State Pollution Control Board or Pollution Control Committee..

The Fly Ash mission aims to promote Fly Ash bricks as an alternative to burnt clay brick within the construction sector in India. Fly ash is mixed with two other ingredients available as industrial byproducts:.

COMPARISION. FLY ASH BRICK NORMAL CLAY BRICK Uniform pleasing colour like cement Varying colour as per soil Uniform in shape and smooth in finish Uneven shape as hand made Dense composition Lightly bonded No plastering required Plastering required Lighter in weight Heavier in weight Compressive strength is around 100 Kg/cm 2 Compressive strength is around 35 Kg/cm 2 Less porous More porous Thermal conductivity 0.90-1.05 W/m2 ºC Thermal conductivity 1.25 – 1.35 W/m2 ºC Water absorption 6-12% Water absorption 20-25%.

HOW WHO WILL HELP TYPE OF PROFIT BY PROVIDING YOU THE TECHNOLOGY BY SETTING UP THE PLANT ON LSTK BY ENSURING THE INTIAL MARKETING BY BUILDING UP MARKETING STRATEGY BY CREATING A BRAND ESTABLISHMENT NTIL SEC DIRECT SETTING UP A CDM EARN THROUGH CARBON CREDIT PARTICIPATION IN GREENATHALON NTIL IDBI WB IN- DIRECT.

Specific Responsibilities Areas Agency Project management from site selection to commissioning Lump Sum Turnkey Project Educate and Train people to achieve a greener earth Ensure implementation of the Community Development Mechanism (CDM) along with IDBI Transfer the data and records as per the monitoring requirements of CDM for Carbon Credit payments from World Bank Initial marketing of the product Project management, Liasoning, and annual maintenance of FaL-G plants. NORTH Techno Projects India (P) Ltd. (NTIL).

Specific Responsibilities Areas Agency Mobilize resources Procure equipment and machinery Market the products Maintain the data and records as per the monitoring requirements Implement environment management plans as agreed Propagate Fly Ash Revolution and show the whole world the benefits Setting up and operating FaL-G plants Micro Enterprises/ High Capacity Automation Plants (HCAPs).

Taken for SME/For HCAPS it will reduce by 30% overheads 0.02 2% Breakage 0.16 Manpower 0.10 Electricity 0.20 Marketing 0.11 VAT @ 4% 0.59 Total 1.70 Total Cost Price.

Taken for SME/For HCAPS it will reduce by 30% overheads 0.03 2% Breakage 0.16 Manpower 0.10 Electricity 0.20 Marketing 0.11 VAT @ 4% 0.60 Total 2.33 Total Cost Price.

Specific Responsibilities Areas Agency Provide technological know how Provide logistical support for procuring equipment, machinery and raw materials Provide guarantee to enterprises against technical failure Technology provider INSWAREB (Institute for Solid Waste Research & Ecological Balance ) Conduct programs to encourage entrepreneurs Conduct awareness programs and workshops for brick users Market Facilitator.

Specific Responsibilities Areas Agency Enroll micro enterprises under the Carbon Credit project Find a potential buyer and negotiate price Coordinate carbon transaction activities with the buyer and the CDM Executive Board Obtain host country endorsement Undertake monitoring as per the requirements of CDM and the World Bank Pass on the carbon benefits to the micro enterprises as per the terms mutually agreed Carbon Transaction Coordinator ECPL (Eco Carbon Private Limited).

Specific Responsibilities Areas Agency Coordinate with the CDM executive Board Register the project with CDM Executive Board Make payments to ECPL as per the terms mutually agreed Monitor the implementation of specific communication programs by ECPL Purchasing Emission Reductions (ER)s CDCF (Community Development Fund of The World Bank).

abstract. SCHEMATIC FAL-G PLANT PROCESS (STEP 1).

SCHEMATIC FAL-G PROCESS (STEP 3). Batch Mixing of Raw Material.

Raw materials are kneaded under rollers for achieving homogenous mortar.

ROLLER MIXTURE. VIBRO PRESS. HYDRAULIC COMPRESSION.

Drying & Curing. The green bricks are dried up under sun from 24 to 48 hours.

THE GREATEST CHALLENGE FOR CONSTRUCTION. Is to provide higher quality Housing & Roadways By using construction materials that can be produced in a Socially Environmentally and Economically sustainable way. Another major problem Is Labour availability is the biggest challenge that the construction industry faces today. Scarcity and high costs of labour pushed the industry to optimum mechanization..

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