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Akij Printing & Packages Ltd.. Engineering Department.
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Repair Works Details Month of Oct’2025. SL Particulars Plant/Location New Price / Service Charge Investment Save 1 Flim Making Machine VETAPHONE Treatment Drive Repair Plant -3 1050000 0 10,50,000 2 Reversed Printing Machine Print Headboard Plant-4 150000 0 1,50,000 3 Electric Hand Trolley Controlling Card Repair Plant-2 5000 100 4,900 4 Lab Circuit repair (Stability Chamber) ABL 4000 100 3,900 5 Balling press machine FATEK PLC repair Plant-2 45000 120 44,880 6 Polar 115E Paper Cutting Machine Display Power Supply Card Repair Plant -1 25000 0 25,000 Total Savins 12,78,680 TK.
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Repairs works details with activities month of October-25.
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October'25 Breakdown Analysis Report SL Name of plant Name of Machine Fault Symptoms Breakdown (Hr) Finding Solution points Correctiove action 1 Plant_1 Bi Color Inching motor clutch problem, Gripper problem Lay out problem 26:00 Inching motor clutch disk problem, Gripper bar clean and re setup again We have modified the motor clutch disk and adjust gripper timing properly Need to check properly during maintenace time Speed Master PU#3 Color shade variation 55:30 Inking motor system not functioning properly. Ink roller speed not functioning properly We have setup the ink motor and adjust the ink roller Need to check properly during maintenace time 2 Plant_2 Corrugation B-flute glue motor gear problem 15:30 Glue motor gear clutch bearing problem We have repaired the clutch and replace the problematic bearing Need to ensure safety stock 3 Plant_3 BOBST Printing Rewinding turret motor not moving 12:30 Rewinding turret motor encoder position out from the actual position We have checked and fixed the position then problem has been solved. Need to check properly during maintenance time 109:30.
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Breakdown Statistics Report By Plant Wise. 11/16/2025.
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Each machine maintenance planning vs achievement.
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Import Spare Parts Pending List Factory need Effect of Machine and Production SCM Import SL Indent Date Indent Number Name of Machine Name of Parts Unit Name of Plant Status 1 29-11-2023 2023-001402 BOBST Registration control card Pcs Plant_3 Mar'25 At any time, the printing machine may shut down due to these parts. Waiting for shipment update 2 25-12-24 2024-001630 BOBST HMI IPC 427D Set Plant_3 Mar'25 We've repaired it once already, so we urgently need these parts. Without them, the printing machine could shut down at any moment. Ready for air shipment 3 5/5/2025 2025-000687 BOBST ENCODER Pcs Plant_3 April’25 At any time, the printing machine may shut down due to these parts. Ready for air shipment 4 15-04-23 2023-000481 Corrugation B Flute with set Set Plant_2 May'25 LC transmitetd, ETA Nov by Sea 5 17-02-25 2025-000260 Corrugation Spare parts Set Plant_2 May'25 LC under process, ETA Nov by Sea 6 12/10/2023 2023-001164 Sheet Extrusion Spare parts Set Plant_1 May'25 Our barrel heater has already failed, and the machine is still running under this condition, which is affecting its efficiency and causing motor overpressure. Email 1.February 16, 2025 2.March 13, 2025 3.March 20, 2025 4.May 4, 2025 5.6/16/2025 PI under process, ETA Nov by Sea 7 12/6/2025 2025-00873 SUNRISE PRINTING Touch Screen V9100ic 1 Pcs Plant_2 Sep'25 Machine breakdown increasing day by due to critical parts LC Done Software fee 0035 EOF-00037 1 Pcs Adapter for Touch screen EM-90001 1 Pcs PLC/Central processing unit CJ2MCPU12 621 PLC/Central processing unit Computer x1,F/S/D/VTKx4 IRx2,PrintingX6, 13 Pcs 8 7/9/2025 2025-001239 BOBST BST Spare parts Plant_3 Oct'25 We've repaired it once already, so we urgently need these parts. Without them, the printing machine could shut down at any moment. 9 21-07-25 2025-001031 2025-001130 SL Lamination Spare parts Plant_3 Qct'25 At any time machine may shut down due to these parts. 10 16-09-25 2025-001301 BOBST Spare parts Plant_3 Oct'25 At any time, the printing machine may shut down due to these parts..
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Workforce,Challenges,Opportunity Status Action Plan Workfore Turnover Workforce turnover medium stage We shall recover our gap very soon. Challenges Now main challenge reduce unplanned breakdown We are actively working to reduce unplanned breakdowns through the following initiatives 1.Implementing regular preventive maintenance schedules. 2.Yearly overhauling based on machine health and performance efficiency. 3.Ensuring the availability of critical spare parts. 4. Skilled operators(SM) and engineering teams across all plants need to ensure. Oppotunity & Innovation Opportunity 1. Hi-tech machineries 2. Technological advancements 3. Hi-automation and easy solution Innovation We have successfully installed and commissioned the Auto Die-Cutting Machine. This improvement has significantly enhanced operational efficiency and increased overall productivity..