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Always use PPE. Identify unsafe acts and conditions, inform to area owner immediately. Ensure our own safety first and then our colleagues.

Discharge capacitors where  needed. Keep Aisle free from material. Follow safety rules .

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Keep our selves neat and clean. Keep the inspection equipment's and workstation clean. Remove Unwanted items from inspection area as well from workstation. Ensure equipment's are safely handled and stored after use. Organize  things on the inspection  desk.

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Final Quality Assurance (FQA) is a Quality  gate. Person  working in FQA is a customer representative, eye of  customer. It  is inspection of product before delivering to customer on sampling basis.  Average  Outgoing Quality (AOQ) is the KPI monitored in this  section. Quality  Assurance principle says "Fit for purpose"       (the product should be suitable for the  intended purpose).

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Person inspecting the parts shall have on job training and evaluated to skill rating B, Periodic evaluation is conducted as to refresh the knowledge. Inspector participates in MSA study conducted by supervisor before placing it to the Job.

Workstations meet the requirement mentioned in CAP  22.  The  equipment are selected according to MSA standard requirements. (least count is on tenth of specification  range) Measuring  equipment's are calibrated before  use. Inspector  is tested his eyes using ICHIARA chart before  inspection..

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Preparation of test Procedure for Inspection

Prepare standard  test procedure for each characteristics listed in quality plan for measurement, used standard template .

FQA In-charge prepares test procedure and train the inspector for inspection .

Upon revision of test procedure, ensure the document change note  and Process change note is raised before  release. Every  release is always with authorized sign of unit Quality Head / Plant Quality  Head. Upon  revision of quality plan, ensure the test procedure for new added characteristics are documented.

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FQA In-charge  prepares the quality plan and covers  all the characteristics recommended in supply standard by either customer or product designer.

Upon revision of quality plan, ensure the test procedure for new added characteristics are  documented. Every  release is always with authorized sign of unit Quality Head / Plant Quality  Head. Upon  revision of new supply standard, ensure the quality plan is updated before released for  used.

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FQA In-charge prepares the sampling  plan cover  various lot  sizes.  The acceptance criteria is to be fixed with AQL  level.

Conduct yearly review of sampling plan based on the AOQ trend &  conditions. Upon  revision of sampling plan, ensure the document change note and Process change note is raised before release.

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Validation  of measuring equipment before use

FQA  In-charge  List outs  the characteristics with measuring     equipment’s  & operating  range. List the master samples required for validating the  equipment, Considering  lower & upper limit  samples. Provide the information of master sample to calibration department along with the first calibration report & calibration  frequency.

FQA Inspector Test  the samples every start of shift and record the results. Compare the results with master readings along with the result declare by test system, if results are matching continue the use of test system, else block the system &  report result to FQA in  charge .

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Inspection  & treatment  on drawn samples

Select  random samples from  the  priority inspection lot .

Carry out inspection of all characteristics mentioned in quality plan

Record inspection result in the record sheet/ software.

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Compare recorded results with specification If lot is accepted provide physical acceptance status to each unit carton for further movement .

Provide  usage decision of accepted lot in SAP (0010 ).

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If lot is not accepted, provide physical rejected status to each unit carton& move the lot in to  the  “ Lot Reject Area ”.

Provide usage decision of Rejected  lot in SAP (0075).

Fill up and raise lot reject memo and attach to production order.

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put good samples back pertaining to the unit carton, ensure the unit carton quantity is correct . put  Not Good  samples with defect marking in to red bin/ quarantine zone, ensure no mixing of NG samples in to the lot. Do not add the fallen parts in the  lot,  replace from ‘restos’ and complete the packing quantity. Fallen parts to be quarantines and scrap.

FQA inspector and respective members Analyze the situation when the results are not as specified & define the corrective action.

Scrap after destructive  test.In  case of shortfall fill up the quantity from  Resto.If  no Resto are available put the unit carton in the resto along with necessary entries in respective records. (where applicable)

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FQA Inspector Perform re measurement  only once and on authorized set up. Keep record of first and second measurement.

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Q1. Mr. Bin Ensures own  safety first and then our colleagues  ?

Q2.Mr. Rocky Use equipment's  from other workstation for inspection is good  practice?

Q3.  Mr.PK always  Keep his inspection  equipment's and  workstation  clean is good practice  ?

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Q4. Mr. PK  inspecting the parts shall have on job training and  evaluated to  skill  rating ……?

Q6.   Measuring equipment's are calibrated before  use…..?

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Q9.Standard  test procedure  have  characteristics listed in …….?

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Q10.   Every release is always with authorized sign  of….. ?

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Q13.   Which SAP code used to Provide usage decision of accepted lot .?

Q14.   Which SAP code used to Provide usage decision of  Rejected  lot.?

Q15.Who  Test the samples every start of shift and record the results.  ?

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Q16 . Not Good  samples to be put into…… bin   ?

Q17.Fallen  parts to  be  added in to the  accepted lot…..?

Q18 .  Use of equipment in working but not in good condition is allowed.?

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Q19.  Inspector can reduce the sampling size if AOQ is in  limit.?

Q20.Rejected  Lot move into the  ……   ?

Q21. Missing inspection status to inspected lot is not serious.

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Congratulations  !!! You have successfully completed training on Final Quality Assurance. All the best for Inspection………

Final Quality Assurance

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