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FOUR WAY HACKSAW. SUPERVISOR : ENCIK MOHD IMRAN BIN MAT AMIN ..

NAME: MUHAMMAD ALI IMRAN BIN ABD RAHIM. MATRIX NO : 19DRA19F1025.

CONTENTS.. PROJECT INTRODUCTION PROBLEM STATEMENT OBJECTIVES SCOPE PROJECT SIGNIFICANT LITERATURE REVIEW METHODOLOGY FABRICATION PROCESS DESIGN DEVELOPMENT PROJECT JOB SCOPE DISTRIBUTION DISCUSSION CONCLUSION GANT CHART.

INTRODUCTION.. Four Way Hacksaw. Required to be operated on unique machines to make device additives . Increasingly range of pieces to be reduced for mass manufacturing. Basically a reducing tool. Able to cut four pieces simultaneously. Implies conversion of rotary motion into the reciprocating motion. Overcomes the limitations of conventional hacksaw machine..

PROBLEM STATEMENT. To done cutting of different materials with higher rating and without any risks. It is also helpful for small scale industries. It can operate in four different direction at same time, this model will be helpful in all kinds of limitation of traditional hacksaw machine..

OBJECTIVE. To reduce the human effort for machining various material. To reduce time to cut the materials in order. To develop a new technology for using hacksaw without any risks..

SCOPE. SYSTEM The spring below the vice will help the vice to move upwards and downwards when the cutting process starts. Measurement of frame each side is 3 feet or 91 centimeter . The ability of 4 way hacksaw is to show the difference between traditional and technology. USER Safety precautions must wear hand gloves and goggled when the process starts. The user could be not below than age 12..

PROJECT SIGNIFICANT. In current industrial process, material cutting with single hacksaw blade is done in both pneumatic and electrically operated hacksaw machine. Industry focuses on the high production rate with less consumption of resources. To achieve this we need to minimize idle time per unit. This four way hacksaw machine those factor by reducing time per unit to increase the production. This work is design to overcome the stress attached to hand cutting of engineering material by turning it into less effort to produce uniform cutting . It requires less time than single hacksaw machines for same pieces . It improves the productivity and the attachment is compact and rigid in size ..

LITERATURE REVIEW. The origins of the 4 way hacksaw machine’s parts Proposes the model of 4 way hacksaw machine. Ma chine operation high temperature in a cutting tool results. Based on mechanical properties..

METHODOLOGY.

PROJECT PROGRESS. 1. Measuring process. Measuring process is the first step to making a product. The way to do this process is need to measure the work pieces based on the dimension. This process need to do first because we need to make sure the dimension of our product fit with the body of the product. 2. Marking process. Marking process is the step after measuring. Based on the measuring that already has, the next step is market onto the work pieces. This process is to make sure the work pieces will cut based on the dimension..

FABRICATION PROCESS.. Cutting process collect items that are ready to be measured. sawing, shaping, broaching,drilling,grinding , turning, and milling. 2. Grinding process process of removing metal by the application of abrasives which are bonded to farm a rotating wheel. 3. Welding process fabrication process that joints materials, usually metals or thermoplastics, by causing coalescence..

PROCEDURE. Search and buy angle bar steel and alloy steel. Measure the size and mark the correct measurement. Prepare the list of all things. Get the hacksaw and set roller. Get the angle bar to fix the vice and cut and fix the angle bar. Cam plate will fix in the middle of the 4 way hacksaw frame. Get the dc motor and fix it below the cam plate and bring the mild steel rod. Electricity from the motor is added to the cam plate and mild steel rod. Fabricate a motorized excessive pace four way hacksaw system..

PROCEDURE.

DESIGN DEVELOPMENT. . . . Design A. Design B. Design C.

DESIGN DEVELOPMENT DETAIL. Design Strengths Weaknesses Opportunities Threats A The site is taller and stronger. Strong rigidity helps it to be more stable. The size is bigger than other project design. More weight than other design. The design can interests more people to buy it and use small production of industries. The cost of this design is a bit expensive. ⁄ B Simple in construction. Easy to fabricate. The cost is cheapest. Less care of safety factor. Must be handled with care. These types of motorized high speed four way hack saw machines have a wide range of applications. Inappropriate to use for big industries. × C More stable than other project. The time for cutting operation is less. Less care of safety factor. More numbers of moving parts. Highly suitable for production industries and workshops. Inappropriate to use for big industries. ×.

PROJECT FLOWCHART..

PROJECT JOB SCOPE DISTRIBUTION. 4-Way Hacksaw (Project) Setup equipment Measure material Buying material Arrangements of material Installing the project Generate idea Sketching design Budget Cost Check the detail of final Safety Problem statement Objective Scope Project significant.

PROJECT WBS.. 4-WAY KXCKSAW SUPERVISOR: MOHD B m NAT PR CKEDVRENENT Li st do 2vIateri al Buying material 2&asure Material ALI ABD TESTER Check De tail ofthe Final Pr oduct Safety DESIGNER Sketching De sign Budget Cost for PROJECT Choose Final Destgn and SWOT for That Destgn FINSEING Arrang ent Mat srial DIVEYAN AL SAGADEVAN ANALYSIS Probl em Objective Scove Research Project Signi ficant FABRICATOR Elstal Img the Proj ect.

PROJECT DESIGN. Project designed by using CATIA Software..

MATERIALS. Materials used to make a 4 Way Hacksaw project..

MATERIALS COST. Materials Quantity Per price(RM) Total price (RM) Hacksaw 4pcs 12.00 48.00 Dc motor 1pcs 50.00 50.00 Vice clamp 4pcs 67.50 270.00 Roller bearing 8pcs 8.00 64.00 Spring 8pcs 18.50 148.00 Angle bar 60ft 40.00(20ft) 120.00 Alloy steel 5ft 11.00(1ft) 55.00 Screw & fitting 1set 15.00 15.00 Labor (welding & drilling) - 200.00 200.00 Total 970.00.

GANT CHART. WEEK/ PROJECT ACTIVITY STATUS W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 W14 RESEARCHING R L REPORT WRITING R L MATERIAL SEARCHING AND PURCHASING R L REMAKE DESIGN R L ASSEMBLY MATERIAL R L FABRICATION OF MATERIAL R L TESTING PROJECT R L TESTING IMPROVEMENT R L PREPARING SLIDE FOR 50% R L PRESENTATION 100% R L REPORT SUBMISSION R L.

RESULTS. This is our video for the project results..

DISCUSSION. As per the above discussion we conclude that to overcome problems in conventional hacksaw machine due to high efficiency , easy to operate. The proposed model of four way hacksaw is helpful and complete all the expectations needed in the mini industries. As a result benefits would be achieved such as longer tool life, easy chip flow and higher machining quality in the machining process. The selection of cutting fluid should be carefully carried out to obtain optimum result in machining process. Various factors are affecting the selection of cutting fluid type in machining operation such a type of work piece and the method of machining process..

CONCLUSION. This task painting has provided us an superb opportunity and enjoy, to apply our constrained expertise. We won a variety of practical understanding regarding, making plans, buying, assembling and machining even as doing these assignment paintings. We're proud that we’ve finished the paintings with the restrained time efficaciously. The “Fabrication of 4 WAY HACKSAW gadget” is working with nice situations . We're able to understand the difficulties in maintaining the tolerances and also quality. We have achieved to our ability and ability making most use of available facilities . We concluded that to overcome problems in conventional hacksaw machines, due to high efficiency, easy to operate and affordable price the proposed model of four-way hacksaw machine is helpful and completes all the expectations needed in the mini-industries. Future scope of proposed research work to increase the production rate cuts the metal bars easily. It can withstand the vibrations , no hazards from a jerk, no special training required to operate it..