PowerPoint Presentation

E ffc ient Utilization of Water Hydraulics for Optimal Performance of Submerged Knife Gate Service Valves.

Introduction to Water Hydraulics. This presentation focuses on the efficient utilization of water hydraulics for optimal performance of submerged knife gate service valves. It will discuss the use of fluid mechanics principles to optimize the service performance of knife gate valves..

Submerged Knife Gate Valves. Submerged knife gate service valves are designed for harsh and hostile media, such as slurries, powders, and suspensions. They have the capability to operate under high pressure and temperature, providing improved operational efficiency and enhanced valve service life . We believe that our water-based hydraulic systems present an excellent solution for the installation of your 11 Severe Service Knife Gate Valves. This environmentally-friendly and efficient method of operation has a number of key advantages over traditional oil-based systems that can save you time, money, and contribute to a sustainable future..

Environmental Considerations. Let's begin by considering the environmental implications of our hydraulic choices. Water-based hydraulic systems offer significant environmental advantages over oil-based systems. In the event of a leak, water is significantly less harmful to our environment. Moreover, water is a renewable resource, making our systems far more sustainable in the long term..

Environmental Superiority. Environmental Superiority Renewable Resource : Water is a renewable resource, unlike oil, which is finite and increasingly costly to extract. Utilizing a water-based hydraulic system decreases our reliance on oil, aligning with global sustainability goals. 2. Minimizes Environmental Impact: In the event of a system leak, water poses far less risk to the surrounding environment compared to oil. It eliminates the risk of oil contamination in the local ecosystem, protecting the pristine environment of West Kootenay. 3. Reduced Emissions : The production and disposal of oil-based hydraulic fluids contribute significantly to greenhouse gas emissions. By choosing water, we can significantly reduce the carbon footprint of your project..

From an operational standpoint, our systems offer several benefits. Water's superior heat transfer properties reduce the chances of overheating, allowing for increased productivity and reduced downtime. Additionally, being lighter, water-based systems are easier and cheaper to install and maintain..

3. Operation Efficiency. Operational Efficiency 1. Reduced Friction: Water is less viscous than oil, which results in lower friction in the hydraulic system. This translates into better efficiency, reduced wear on components, and extends the lifespan of your Severe Service Knife Gate Valves. 2. Superior Heat Transfer: Water's higher heat capacity allows for superior heat dissipation. This means our water-based systems are less likely to overheat, reducing downtime and ensuring your project runs smoothly and continuously. 3. Cost-Efficiency: Water is significantly cheaper than oil. It's easier to source and handle, which reduces both upfront and operational costs. Furthermore, maintenance costs can be lower due to the reduced wear and tear on the system..

Sustainable Practices. Looking towards the future, the shift towards sustainable practices is accelerating. Our water-based hydraulic systems are not just a response to this trend, but a step ahead. Advances in technology are making these systems more viable, efficient, and adaptable..

C ompliance and Perception. Compliance and Perception.

Further Considerations Long-Term Sustainability: Investing in water-based hydraulic systems is a forward-looking decision. As the global community continues to shift towards sustainable practices, your early adoption of this technology could provide a competitive edge. It positions your organization as innovative and responsive to the global sustainability challenge. Ease of Disposal and Cleanup: In the unfortunate event of a hydraulic leak, water is much easier and cheaper to clean up than oil. There's no need for expensive remediation services, saving your project from potential costly delays. Potential for Reuse: In certain cases, the water from the hydraulic system can be reused for other purposes, further contributing to the sustainability of your operations..

Cost Effectiveness. Cost-effectiveness While the initial cost of setting up a water-based hydraulic system can be higher due to the need for specialized components (such as seals and pumps designed to handle water), the long-term cost benefits are significant. Water is cheaper than hydraulic oil, and due to its renewable nature, it is less susceptible to price fluctuations. Moreover, the maintenance costs of water-based systems can be lower. The lower viscosity of water results in less wear and tear on components, potentially extending their lifespan and reducing the need for replacements. Additionally, in the event of a leak, clean-up is simpler and less costly compared to oil spills..

The Need for Education and Awareness. In the world of engineering, knowledge is the cornerstone of progress. However, in the case of water hydraulics, it appears that partial understanding and lack of information have overshadowed its genuine potential. While it's true that water hydraulics comes with certain challenges, such as corrosion and lower viscosity leading to leakage, these are not insurmountable. Many engineers and companies might not be aware that these challenges can be effectively managed through the use of advanced materials and technologies..

6. Service Valve Maintenance. Challenges and Mitigation.

6. Service Valve Maintenance. Challenges and Mitigation Viscosity Water’s lower viscosity hinders the formation of full-film lubrication found in oil hydraulic systems because it is much less likely to form a protective coating on moving parts to prevent abrasive wear. That challenge is overcome by choosing the right materials plastic and stainless steel. In all of our components where two surfaces are touching one is plastic and the other stainless steel. Through the use of polymer coatings on sliding surfaces and specially developed seals, tribological challenges have been conquered. In all of our components where two surfaces are touching, one is plastic and the other stainless steel. We exclusively use carbon reinforced PEEK which is a high performance thermoplastic polymer that is used in a wide range of industrial and technological applications. It is known for its combination of high strength, stiffness and heat resistance, making it a popular material choice for demanding applications..

6. Service Valve Maintenance. Challenges Fighting freeze This possibility is probably the most significant blockade to more widespread application of water-based systems, especially in the mobile equipment industry. Given that most applications operate in areas with temperatures below freezing, environmentally friendly propylene glycol is typically added to the system to alleviate any freezing concerns. Propylene glycol is used as a food additive and poses no threat to the environment, should there be any leakage. Propylene glycol has a very low acute oral toxicity and is typically used where contact with food or beverages could occur. In addition, since Propylene glycol is considered a food grade additive just like the hydraulic fluid we use in our equipment, it can be disposed of down any nearby drain without any risk to the environment or harm to the handler ..

6. Service Valve Maintenance. Misconceptions about water hydraulics are often based on outdated technologies and outdated ideas. With the advancements in technology and design, water hydraulic components and systems have overcome many of these misconceptions and are now recognized as reliable, fast, energy-efficient, and easy-to-maintain solutions for many industrial applications. As environmental concerns about hydraulic systems continue to grow there is a renewed focus on safe, eco-friendly, and sustainable systems that use water as the hydraulic fluid..

Water Hydraulics Systems. To better understand our water hydraulic system, let's explore its key components. The system comprises water hydraulic cylinders, a hydraulic power unit (HPU), control valves, and a sophisticated control system. The water hydraulic cylinders convert hydraulic pressure into linear motion, allowing for precise valve actuation. The HPU generates and regulates the hydraulic pressure, ensuring consistent performance..

7. Case Studies & Examples. Water Cylinders At WaterQuest Solutions, we specialize in water hydraulic systems that utilize water as the working fluid instead of traditional oil-based hydraulics. Water hydraulic cylinders offer numerous advantages, such as improved efficiency, reduced fire hazards, and environmental friendliness. Our expertise lies in leveraging the power of water to provide reliable and sustainable solutions for valve actuation..

7. Case Studies & Examples. Hydraulic Power Unit To complement our water hydraulic cylinders, we have developed a state-of-the-art Hydraulic Power Unit, or HPU. This unit combines a high-performance pump, motor, reservoir, and advanced control system to deliver optimal hydraulic pressure for actuating the valves. Our HPU ensures smooth and precise operation, contributing to the overall efficiency and reliability of the valve actuation system..

7. Case Studies & Examples. Case Studies & Examples In 2018, a new water powered hydraulic power unit was installed at the Iona Wastewater Treatment Plant in British Columbia, Canada. The unit was designed to operate Sedimentary tank #13 and was the first of its kind in Canada. The purpose of the unit was to replace an existing oil-powered hydraulic unit that was not only outdated, but also posed environmental and safety risks. The new water powered hydraulic power unit was designed to provide a more sustainable and energy-efficient solution to meet the plant's operational needs..

7. Case Studies & Examples. PROBLEM The existing oil-powered hydraulic unit at the Iona Wastewater Treatment Plant was outdated and posed environmental and safety risks due to its use of oil-based fluids. Additionally, the unit required frequent maintenance and repairs, which resulted in increased downtime and operational costs. The challenge was to replace the existing unit with a more sustainable and efficient solution that would meet the plant's operational needs and comply with environmental regulations..

7. Case Studies & Examples. Solution: The solution was to install a water powered hydraulic power unit that would operate Sedimentary tank #13. The unit was designed and manufactured by WaterQuest Solutions, a leading provider of water powered hydraulic systems. The new unit was able to meet the plant's operational needs while providing numerous benefits over the existing oil-powered unit..

7. Case Studies & Examples. Results: The installation of the new water powered hydraulic power unit at the Iona Wastewater Treatment Plant was a success. The unit has been operating nonstop 24/7 for three years and has provided numerous benefits over the existing oil- powered unit. The plant has experienced reduced operating costs, increased energy efficiency, improved safety, reduced maintenance and reduced downtime. The success of the installation has led to increased interest in water powered hydraulic systems throughout Canada, and the plant has become a model for other wastewater treatment facilities looking to adopt more sustainable and efficient hydraulic solutions ..

Why chose us?. Experience and expertise: We have a team of highly skilled engineers and technicians with extensive experience and knowledge in water hydraulic technology. We have a proven track record of delivering high-quality, reliable water hydraulic systems and components that meet the specific needs of our customers. Customization: We offer customized solutions that are tailored to meet the unique requirements of each customer, whether it be for a specific industry or application. Quality: We use only the highest-quality materials and components in our systems and equipment, and all of our products are rigorously tested to ensure they meet or exceed industry standards. Innovation : We are committed to staying at the forefront of water hydraulic technology and are constantly researching and developing new solutions to improve efficiency and reduce costs for our customers. Reliability : Our water hydraulic systems and equipment are built to last and are designed to operate under the most demanding conditions. We stand behind our products and are committed to providing reliable solutions that meet the needs of our customers..

Conclusion. The shift towards water-based hydraulic systems, particularly in environments near bodies of water, is a significant step towards creating more sustainable and environmentally-friendly industries. The benefits of these systems – including their environmental compatibility, energy efficiency, operational advantages, cost-effectiveness, and sustainability – are substantial. In conclusion, choosing our water-based hydraulics for your Severe Service Knife Gate Valves installation is a decision that marries environmental responsibility with operational efficiency. We are confident that our solution will exceed your expectations and contribute to the success of your project..