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Drum Assembly Parallelism Inspection System.
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INTRODUCTION. This project report documents the design and implementation of a Graphical User Interface (GUI) for a Drum Assembly Parallelism Inspection , developed using NI LabVIEW. The system enables real-time control, monitoring, and data logging of the Drum Assembly Parallelism Inspection with a user-friendly interface, ensuring improved productivity and process traceability..
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GUI FEATURES. Home Screen System status, start/stop buttons, and mode selection Master Teach Setting Input for reference. Live Monitoring Real-time graphs of five precision high accuracy LVDT Sensor. Control Panel Manual/automatic mode, emergency stop, interlock override Alarm Display Fault detection. Data Logging Saving cycle reports with timestamps in CSV format Repeatability & Reproducibility Checking at periodical interval..
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LOGIN SCREEN. DATE 29-03-2025 DRUM ASSEMBLY-INSPECTON PARALLELISM LOGIN UTILITY User ID Administrator Password Login R LOGIN MANAGER LOGIN.
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DFD. MAIN SCREEN. DATE 28-05-2025 14:37:55 LINE PRESSURE COMM STATUS SPRAY LIQUIDE MASTER CHECK TIME DRUM ASSEMBLY-INSPECTON PARALLELISM WORKING MODE SPEC MIN: SPEC MAX: Parrellism ACTUAL: 67.00 66.80 66.60 21 66.2 65.9 66.9 66.741 65.9 66.9 66.579 65.9 66.9 66.747 Ll 65.9 66.9 66.626 L2 50.5 51.5 51.1 PARELLELISM 0.5 0.168 LIVE REPORT 55.00 54.00 53.00 52.00 k Y IDA OPERATOR NAME TEST RESULT LOG OUT ESET TOTAL 2.
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SET UP SCREEN. DATE 28-05-2025 TEACH SPECIFICATION SEI-TINGS DRUM ASSEMBLY-INSPECTON PARALLELISM MASTER REFERANCE SETTING CALIBRATION MASTER 66.74 66.74 66.62 LOW MASTER TOLERANCE 0.03 0.03 0.03 READ WRITE Home PARRELLISM:.
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VARIANT SELECTION SCREEN. MASTER TEACH PROCESS Ll MASTER SET VALUE MASTER ERROR 66.74 66.57 66.74 66.62 PARRELLISM 51.1 0.5 PLEASE LOAD MASTER PART AND PRESS CYCLE START TO TEACH.
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Specification Setting Screen. SPECIFICATION SETTINGS file path (dialog if empty) file path (dialog if empty) 2 SPECIFICATION TOLERANCE Ll L4 L5 PARRELELISM READ WRITE Home.
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Calibration Screen. CALIBRATION LVDT RAW DATA CALCULATED VALUE.
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Repeatability & Reproducibility Screen. SNO 10 MASTER DESCRIPTION SPECIFICATION 1 2 3 4 5 6 7 8 9 10 MA-X MIN RANGE JUDGEMENT 66 66. 66 66 66. 65. 66.738 66.737 0.001 66.740 66.738 66.737 66.738 66.737 66.737 66.737 66.738 66.738 66.737 66.737 66.563 66.554 0.009 66.570 66.563 66.560 66.559 66.560 66.554 66.557 66.559 66.560 66.558 66.560 66.747 66.741 0.006 66.740 66.747 66.744 66.746 66.742 66.742 66.744 66.746 66.746 66.741 66.743 66.626 66.617 0.009 66.620 66.626 66.622 66.623 66.621 66.617 66.620 66.623 66.624 66.620 66.622 51.1 51.1 o 51.100 51.100 51.100 51.100 51.100 51.100 51.100 51.100 51.100 51.100 51.100 0.188 0.182 0.006 PARALLELIS 0.500 0.184 0.184 0.187 0.182 0.188 0.187 0.187 0.186 0.183 0.183 51.4 51.2 51.0 50.8 50.6 50.5 START Refresh EXIT.
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Report View Screen. DATE 29-03-2025 17:06:49 Table SL.NO 2 3 DRUM ASSEMBLY-INSPECTON PARALLELISM DATE 29-03-2025 29-03-2025 29-03-2025 TIME Operator Name User User User LI-VALUE 66.755 66.267 66.759 L2-VALUE 66.582 66.268 66.590 L3-VALUE 66.757 66.246 66.767 L4-VALUE 66.616 66.27 66.619 L5-VALUE 50.499 50Å38 50.500 PARRELLISM 0.175 0.024 0.177 KY IDA JUDGEMENT FAIL FAIL PASS _report Home.
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Master Verification. DATE 29-03-2025 MASTER MAX: ACTUAL: ERROR: DRUM ASSEMBLY-INSPECTON PARALLELISM MASTER MAXIMUM CHECKING YIDA MASTER MAX CHECK RESULT 66.76 66.762 0.002 66.59 66.576 -0.014 66.77 66.783 0.013 66.62 66.617 -0.003 L5 50.5 50.498 -0.002 PARELLELISM 0.5 0.207 0.027.
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Master Checking and RR Checking Time Setting. SPRAY TIME SETTING SPRAY TIME IN SEC 0 SPRAY MOTOR DELAV IN SEC 0 CLEANING INTERVAL IN SEC READ MASTER CHECKING TIME SETTING MASTER CHECKING TIME 00:00 MASTER CHECKING TIME 00:00 MASTER CHECKING TIME 00:00 MASTER CHECKING TIME:4 00:00 MASTER CHECKING TIME 00:00 SELECT PERIOD WEEKLY SELECT RR COUNT WRITE SELECT DAY SUNDAY SELECT DATE Home.
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Manager Mode Screen. DATE 28-05-2025 DRUM ASSEMBLY-INSPECTON PARALLELISM MANUAL MASTER SEITINGS MASTER TIME SETTINGS CHECKING k Y IDA ADD MANAGER Home.
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MANUAL TESTING MAIN CYLINDER CLAMP LEFT OFF CLAMP RIGHT MOTOR CLAMP CLAMP OFF FORWARD OFF MOTOR ON OFF SPRAY SPRAY ON OFF number Home.
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THANK YOU.