Name: DANGOTE FERTILISER LIMITED
Uploaded: 2024-01-23
Duration: 47 min 52 s
Description: DANGOTE FERTILISER LIMITED HSSE DEPARTMENT SAFETY INDUCTION FOR NEW JOINEES Welcome to Dangote Fertiliser HSSE induction slide for new joinees and visitors.

[Audio] DANGOTE FERTILISER LIMITED HSSE DEPARTMENT SAFETY INDUCTION FOR NEW JOINEES Welcome to Dangote Fertiliser HSSE induction slide for new joinees and visitors. 

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[Audio] SAFETY PRINCIPLES All accidents and injuries are preventable. No business objective is so important that it will be achieved at the sacrifice of safety. Any one observing an unsafe act or condition is obliged to intervene to correct the situation (IF YOU SEE IT YOU OWN IT, DO SOMETHING). Each of us has a responsibility for our safety and those around us on and off the job. A job is done well only if it’s done safely. Zero is the target level for incidents. We are only successful when everybody goes home at the end of the day fit and injury free. We have 7 safety principles which are:
All accidents and injuries are preventable.
No business objective is so important that it will achieved at sacrifice of safety.
Anyone observing an unsafe act or condition is obliged to intervene to correct the situation( if you see it, you own it, do something).
Each of us has a responsibility for our safety and those around us on and off the job.
A job is done well only if its done safely.
Zero is the target level for incidents.
We are only successful when everybody goes home at the end of the day fit and injury free.. 

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All accidents and injuries are preventable. No business objective is so important that it will be achieved at the sacrifice of safety. Any one observing an unsafe act or condition is obliged to intervene to correct the situation (IF YOU SEE IT YOU OWN IT, DO SOMETHING). Each of us has a responsibility for our safety and those around us on and off the job. A job  is done well only if it’s done safely. Zero is the target level for incidents. We are only successful when everybody goes home at the end of the day fit and injury free.

[Audio] DANGOTE HEALTH AND SAFETY, ENVIRONMENTAL AND SOCIAL CORPORATE POLICY
This policy here demonstrates management commitment towards health and safety. And its signed by top management by Aliko Dangote, its is your duty to comply with this policy.. 

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[Audio] FACILITY DISCRIPTION The Process Units which consists of the following: Ammonia Plant Train 1: 2200 MTPD Ammonia; Ammonia Plant Train 2: 2200 MTPD Ammonia; Urea Plant Train 1: 3850 MTPD Urea; Urea Plant Train 2: 3850 MTPD Urea;Urea Granulation Plant Train 1: 3850 MTPD Granulated Urea Urea Granulation Plant Train 2: 3850 MTPD Granulated Urea The process units which consists of the following:
Ammonia Plant Train 1 and Train 2 which produces 2200 Metric ton each per day. Urea Plant Train 1 and Train 2 which produces 3850 Granulated urea each per day.. 

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The Process Units which consists of the following:  Ammonia Plant Train 1: 2200 MTPD Ammonia;  Ammonia Plant Train 2: 2200 MTPD Ammonia;  Urea Plant Train 1: 3850 MTPD Urea;  Urea Plant Train 2: 3850 MTPD Urea;Urea  Granulation Plant Train 1: 3850 MTPD Granulated Urea  Urea Granulation Plant Train 2: 3850 MTPD Granulated Urea

[Audio] FACILITY DISCRIPTION Utility Units made up of the following: Water Treatment Plant, Steam and Power Generation, Cooling Water System, Natural Gas System, Nitrogen Production System, Instrument and Plant Air System, Potable Water System, Emergency and Power Diesel System, Effluent Treatment System Fire Fighting System. CCR Ammonia Plant Flaring System Our Utility units made up of the following:
Water Treatment Plant Steam and Power Generation
Cooling water System
Natural Gas system
Nitrogen Production System
Instrument and Plant Air system
Potable water system
Emergency and Power Diesel System
Effluent Treatment system
Fire fighting system
CCR, Central Control Room
Ammonia plant flaring system. 

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Utility Units made up of the following:  Water Treatment Plant,  Steam and Power Generation,  Cooling Water System,  Natural Gas System,  Nitrogen Production System,  Instrument and Plant Air System,  Potable Water System,  Emergency and Power Diesel System,  Effluent Treatment System  Fire Fighting System.  CCR Ammonia Plant Flaring System

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[Audio] DANGOTE HSSE GOLDEN RULES – what are they? Work with a valid work permit when required Protect yourself against a fall when working at height Do not position yourself or walk under a suspended load Report ALL Incidents Stop unsafe work Verify isolation before work begins and use specified ppe Obtain authorisation before entering a confined space These rules are Mandatory for all Dangote’s Employees, Contractors and Visitors. Conduct gas tests when required Do not smoke outside designated smoking areas Obtain authorisation before overriding or disabling safety critical equipment No alcohol or drugs while working or driving While driving, do not use your phone and do not exceed speed limits Use the correct PPEs Wear your seat belt Do not discharge/ dispose hazardous materials into unauthorized areas Dangote HSSE Golden Rules- what are they?
Report all incidents
Stop unsafe work
Work with a valid work permit when required.
Verify isolation before work begins and use specified PPE
Protect yourself against a fall when working at height.
Do not position yourself or walk under a suspended load.
Obtain authorisation before entering a confine space.
Obtain authorisation before overriding or disabling safety critical equipment.
Conduct gas test when required Do not smoke outside designated smoking areas
No alcohol or drugs while working or driving
While driving, do not use your phone and do not exceed speed limits
Wear your seat belt
Do not discharge / dispose hazardous materials unauthorized areas
Use the correct PPES
The Life-Saving Rules target 12 high-risk activities at work where it is proven that failure to comply has the highest potential for serious injury or death. 12 Group-Wide Life-Saving Rules: all equally important, no implied ranking These rules are not new. By driving a simplified, standardised set of Life-Saving rules across the Group we intend to achieve a culture of compliance
These are global Shell rules: - no deviations allowed - no additions
Speaker Note: Important Qualifications such as the following can be mentioned here: Alcohol during social and customer entertainment is out of scope; it is highly recommended, however, to ensure everyone reaches home safely e.g. by taking taxis Commuting is out of scope Focus is on smoking where dangerous due to the proximity of hydrocarbons or other ignitable substances. 

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DANGOTE HSSE GOLDEN RULES – what are they?

Work with a valid work permit when required

Verify isolation before work begins and use specified ppe

Obtain authorisation before entering a confined space

Protect yourself against a fall when working at height

Do not  position yourself or walk under a suspended load

Obtain authorisation before overriding or disabling safety critical equipment

Do not smoke outside designated smoking areas

No alcohol or drugs while working or driving

While driving, do not use your phone and do not exceed speed limits

Do not discharge/ dispose hazardous materials into unauthorized areas

These rules are Mandatory for all  Dangote’s Employees,  Contractors and Visitors.

[Audio] The Rules almost always cover activities in high-risk operational situations. Breaches in those situations mean we will apply the principle that "If you choose to break the rules, you choose not to work for DFL. 

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[Audio] PERSONAL PROTECTIVE EQUIPMENT All personnel on Dangote Fertiliser Limited will be required to wear as a minimum the following PPE. Additional PPE will be used as determined by JSA for the associated task for example Welding, Work at Height etc.) All personnel on Dangote fertilize limited will be required to wear as a minimum the following PPE.
Additional PPE will be used as determined by JSA for the associated task for example Welding, Work at Height etc.). 

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All personnel on Dangote Fertiliser Limited will be required to wear as a minimum the following PPE.






      Additional PPE will be used as determined by JSA for the associated task for   example Welding, Work at Height etc.)

[image] Wear Eye Protection Mandatory Signs

[image] Protective footwear must be worn in this area

[image] Protective clothing must be worn in this area

[Audio] HEALTH, SAFETY & ENVIRONMENT PROGRAMME DFL activities shall be planned and executed in such a way as to: Ensure good community relations and liaison, making life more meaningful and comfortable for the inhabitants of the local community in which they operate. Avoid injury and pursue the safety and health of its Client, employees, those of its contractors and any visitors that could be affected. Minimize impact on the environment in which DFL operates. Ensure the security of life and property of its Client, employees, those of the contractor and any visitor. Activities must be suspended when any employee believes that their work cannot be continued in accordance with this policy. Our health, safety and environment activities are planned in such a way as to Ensure good community relations and liaison, making life more meaningful and comfortable for the inhabitants of the local community in which they operate.
Avoid injury and pursue the safety and health of its clients, employees, those of its contractors and any visitors that could be affected.
Minimize impact on the environment in which DFL operates. Ensure the security of life and property of its client, employees, those of the contractor and any visitor.
Activities must be suspended when any employee believes that their work cannot be continued in accordance with this policy.. 

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DFL activities shall be planned and executed in such a way as to: Ensure good community relations and liaison, making life more meaningful and comfortable for the inhabitants of the local community in which they operate.  Avoid injury and pursue the safety and health of its Client, employees, those of its contractors and any visitors that could be affected. Minimize impact on the environment in which DFL operates. Ensure the security of life and property of its Client, employees, those of the contractor and any visitor. Activities must be suspended when any employee believes that their work cannot be continued in accordance with this policy.

[Audio] PERMIT TO WORK SYSTEM The objective of the Permit-to-Work (PTW) system is to prevent accidents by avoiding misunderstanding when non-routine and potentially hazardous work is done. For example, Work Permit shall always be obtained prior to entering any confined space. Ensuring that company approved standards are applied to the work Helping persons to identify possible risks associated with the work and the precautions to take. Providing a basis for monitoring that the specified precautions are taken. Ensuring that the person responsible for an area or operation is aware of and approves the work to be done. Ensuring that an authorised Competent Person accepts responsibility for the safety of the worksite. PERMIT TO WORK SYSTEM
The objective of the permit to work (PTW) system is to prevent accidents by avoiding misunderstanding when non-routine and potentially hazardous work is done. For example, Work Permit shall always be obtained prior to entering any confined space.
Ensuring that company approved standards are applied to the work.
Helping persons to identify possible risks associated with the work and the precautions to take.
Providing a basis for monitoring that the specified precautions are taken.
Ensuring that the person responsible for an area or operation is aware of and approves the work to be done.
Ensuring that an authorized competent person accepts responsibility for the safety of the worksite.. 

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The objective of the Permit-to-Work (PTW) system is to prevent accidents by avoiding misunderstanding when non-routine and potentially hazardous work is done. For example, Work Permit shall always be obtained prior to entering any confined space. Ensuring that company approved standards are applied to the work Helping persons to identify possible risks associated with the work and the precautions to take. Providing a basis for monitoring that the specified precautions are taken. Ensuring that the person responsible for an area or operation is aware of and approves the work to be done. Ensuring that an authorised Competent Person accepts responsibility for the safety of the worksite.

[Audio] Should a PTW be withdrawn, for any reason, including the following, it must be cancelled and repeated when the situation has been resolved: The permit is found to be inadequate or inaccurate The system of work described has been changed The work is cancelled/postponed (a permit cannot be transferred in location, time or method, equipment used etc.) Permit system not being followed The work is stopped because of unsafe practices/situation Should a PTW be withdrawn, for any reason, including the following, it must be cancelled and repeated when the situation has been resolved:
The permit is found to be inadequate or inaccurate.
The system of work described has been changed
The work is cancelled / postponed ( a permit cannot be transferred in location, time or method, equipment used etc.)
Permit system not followed
The work us stopped because of unsafe practices / situation.. 

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Should a PTW be withdrawn,  for any reason, including the following, it must be cancelled and repeated when the situation has been resolved: The permit is found to be inadequate or inaccurate The system of work described has been changed The work is cancelled/postponed (a permit cannot be transferred in location, time or method, equipment used etc.) Permit system not being followed The work is stopped because of unsafe practices/situation

[Audio] CONFINED SPACE ENTRY A “Confined Space” means any place, including any chamber, tank, vat, silo, pit, trench, pipe, sewer, well or similar space in which, by virtue of its enclosed nature, there arises a reasonably foreseeable specified risk such; Serious injury arising from fire or explosion Loss of consciousness arising from an increase in body temperature Loss of consciousness arising from gas fumes, vapors or lack of oxygen. Drowning arising from an increase in the level of liquid. Asphyxiation arising from a free flowing solid or because of entrapment by it. CONFINED SPACE ENTRY
A " Confined Space" means any place, including any chamber, tank, vat, silo, pit, trench, pipe, sewer, well or similar space in which, by virtue of its enclosed nature, there arises a reasonably foreseeable specified risk such;
Serious injury arising from fire or explosion
Loss of consciousness arising from an increase in body temperature
Loss of consciousness arising from gas fumes, vapors or lack of oxygen.
Drowning arising from an increase in the level of liquid.
Asphyxiation arising from a free flowing solid or because of entrapment by it.. 

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A “Confined Space” means any place, including any chamber, tank, vat, silo, pit, trench, pipe, sewer, well or similar space in which, by virtue of its enclosed nature, there arises a reasonably foreseeable specified risk such;
 Serious injury arising from fire or explosion Loss of consciousness arising from an increase in body temperature Loss of consciousness arising from gas fumes, vapors or lack of oxygen. Drowning arising from an increase in the level of liquid. Asphyxiation arising from a free flowing solid or because of entrapment by it.

[Audio] CONFINED SPACE ENTRY When working in confined space: Test the air to make sure there is no hazardous substance present Have a good source of ventilation/air Use non-sparking tools Do not use petrol or diesel equipment Only work there if absolutely necessary. There must always be an emergency escape route. Only qualified personnel with a Permit to Work can enter confined space No person shall be allowed to enter a confined space without a ‘hole watcher’ being on duty. No person shall be allowed to enter a confined space without having completed the confined space training Emergency response equipment is at the work site. Trained emergency response team are on site. WHEN WORKING IN CONFINED SPACE:
Test the air to make sure there is no hazardous substance present
Have a good source of ventilation/ air.
Use non- sparking tools
Do not use petrol or diesel equipment.
Only work there if absolutely necessary.
There must always be an emergency escape route.
Only qualified personnel with a permit to work can enter confined space
No person shall be allowed to enter a confined space without a hole watcher being on duty.
No person shall be allowed to enter a confined space without having completed the confined space training.
Emergency response equipment is at the work site.
Trained emergency response team are on site.. 

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When working in confined space: Test the air to make sure there is no hazardous substance present Have a good source of ventilation/air Use non-sparking tools Do not use petrol or diesel equipment Only work there if absolutely necessary. There must always be an emergency escape route. Only qualified personnel with a Permit to Work can enter confined space No person shall be allowed to enter a confined  space without a ‘hole watcher’ being on duty. No person shall be allowed to enter a confined  space without having completed the confined space training Emergency response equipment is at the work site. Trained emergency response team are on site.

[Audio] Ammonia in Fertilizer What is ammonia? Ammonia, also known as NH3, is a colorless gas with a distinct odor composed of nitrogen and hydrogen atoms. It is produced naturally in the human body and in nature—in water, soil and air, even in tiny bacteria molecules. In human health, ammonia and the ammonium ion are vital components of metabolic processes. Ammonia is a basic building block for ammonium nitrate fertilizer, which releases nitrogen, an essential nutrient for growing plants, including farm crops and lawns. About 90 percent of ammonia produced worldwide is used in fertilizer, to help sustain food production for billions of people around the world. The production of food crops naturally depletes soil nutrient supplies. In order to maintain healthy crops, farmers rely on fertilizer to keep their soils productive. Fertilizers also can also help increase levels of essential nutrients like zinc, selenium and boron in food crops. AMMONIA IN FERTILIZER
WHAT IS AMMONIA?
Ammonia, also known as NH3, is a colorless gas with a distinct odor composed of nitrogen and hydrogen atoms.
It is produced naturally in the human body and in nature-in water, soil and air, even in tiny bacteria molecules. In human health, ammonia and the ammonia ion are vital components of metabolic processes.
Ammonia is a basic building block for ammonium nitrate fertilizer, which releases nitrogen, an essential nutrient for growing plants, including farm crops and lawns.
About 90 percent of ammonia produced worldwide is used in fertilizer, to help sustain food production for billions of people around the world. The production of food crops naturally depletes soil nutrient supplies. In order to maintain healthy crops, farmers rely on fertilizer to keep their soils productive. Fertilizers also can also help increase levels of essential nutrients like zinc, selenium and boron in food crops.. 

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What is ammonia? Ammonia, also known as NH3, is a colorless gas with a distinct odor composed of nitrogen and hydrogen atoms. 
 It is produced naturally in the human body and in nature—in water, soil and air, even in tiny bacteria molecules. In human health, ammonia and the ammonium ion are vital components of metabolic processes.
 Ammonia is a basic building block for ammonium nitrate fertilizer, which releases nitrogen, an essential nutrient for growing plants, including farm crops and lawns. 
 About 90 percent of ammonia produced worldwide is used in fertilizer, to help sustain food production for billions of people around the world. 
 The production of food crops naturally depletes soil nutrient supplies. In order to maintain healthy crops, farmers rely on fertilizer to keep their soils productive. Fertilizers also can also help increase levels of essential nutrients like zinc, selenium and boron in food crops.

[Audio] Ammonia Safety Handling ammonia requires careful attention to safety. Both at storage facilities and during field application, appropriate personal protective equipment must be used. Since it is water soluble, free ammonia will rapidly react with body moisture in the lungs and eyes, causing severe damage. Ammonia is considered a high health hazard because it is corrosive to the skin, eyes, and lungs. Exposure to 300 parts per million (ppm) is immediately dangerous to life and health. Ammonia is also flammable at concentrations of approximately 15% to 28% by volume in air. AMMONIA SAFETY
Handling ammonia requires careful attention to safety. Both at storage facilities and during field application, appropriate personal protective equipment must be used. Since it is water soluble, free ammonia will rapidly react with body moisture in the lungs and eyes, causing severe damage. Ammonia is considered a high health hazard because it is corrosive to the skin, eyes, and lungs. Exposure to 300 parts per million (ppm) is immediately dangerous to life and health. Ammonia is also flammable at concentrations of approximately 15% to 28% by volume in air.. 

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Handling ammonia requires careful attention to safety. Both at storage facilities and during field application, appropriate personal protective equipment must be used. 
 Since it is water soluble, free ammonia will rapidly react with body moisture in the lungs and eyes, causing severe damage.
 Ammonia is considered a high health hazard because it is corrosive to the skin, eyes, and lungs. Exposure to 300 parts per million (ppm) is immediately dangerous to life and health.
  Ammonia is also flammable at concentrations of approximately 15% to 28% by volume in air.

[Audio] Ammonia Safety So, if ammonia leak happens, do the following safety precautions: Report immediately about leak, spill, or safety equipment failure. If there is an emergency alarm, push it to notify others about the leak or spill. Exit from the room or area immediately. Look up and observe the windsock for the wind direction and move away from the wind direction. If the incident occurs whilst you are on the roadside of the facility, move quickly away from the leak or spill location. So, if ammonia leak happens, do the following safety precautions: Report immediately about leak, spill, or safety equipment failure.
If there is an emergency alarm, push it to notify others about the leak or spill.
Exit from the room or area immediately. Look up and observe the windsock for the wind direction and move away from the wind direction.
If the incident occurs whilst you are on the roadside of the facility, move quickly away from the leak or spill location.. 

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So, if ammonia leak happens, do the following safety precautions:
 Report immediately about leak, spill, or safety equipment failure. If there is an emergency alarm, push it to notify others about the leak or spill. Exit from the room or area immediately.    Look up and observe the windsock for the wind direction and move away from the wind direction. If the incident occurs whilst you are on the roadside of the facility, move quickly away from the leak or spill location.

[Audio] What to Do in Case of Ammonia Leakage TWA (8hrs Time-Weighted Average) and STEL (15mins Short-Term Exposure Limit) values of ammonia are 25 ppm and 35 ppm. At the concentration of 500 ppm, ammonia causes you to feel immediate and severe nose and throat irritation. Difficult breathing will happen if you inhale ammonia at 1500 ppm or more. So, if ammonia leak happens, do the following safety precautions: Report immediately about leak, spill, or safety equipment failure. If there is an emergency alarm, push it to notify others about the leak or spill. Put on a respirator or self-contained breathing apparatus with a special cartridge that can filter the ammonia. Exit from the room or area. If the incident occurs on the road like the above story, run away from the leak or spill location. Run away from the wind direction. If you fail to do this, you will suffer ammonia gas poisoning. WHAT TO DO IN CASE OF AMMONIA LEAKAGE
TWA (8hrs Time-Weighted Average) and STEL (15mins Short-Term Exposure Limit) values of ammonia are 25 ppm and 35 ppm.
At the concentration of 500 ppm, ammonia causes you to feel immediate and severe nose and throat irritation.
Difficult breathing will happen if you inhale ammonia at 1500 ppm or more.
So, if ammonia leak happens, do the following safety precautions: Report immediately about leak, spill, or safety equipment failure.
If there is an emergency alarm, push it to notify others about the leak or spill.
Put on a respirator or self-contained breathing apparatus with a special cartridge that can filter the ammonia.
Exit from the room or area. If the incident occurs on the road like the above story, run away from the leak or spill location. Run away from the wind direction. If you fail to do this, you will suffer ammonia gas poisoning.. 

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TWA (8hrs Time-Weighted Average) and STEL (15mins Short-Term Exposure Limit) values of ammonia are 25 ppm and 35 ppm. At the concentration of 500 ppm, ammonia causes you to feel immediate and severe nose and throat irritation. Difficult breathing will happen if you inhale ammonia at 1500 ppm or more. So, if ammonia leak happens, do the following safety precautions:
 Report immediately about leak, spill, or safety equipment failure. If there is an emergency alarm, push it to notify others about the leak or spill. Put on a respirator or self-contained breathing apparatus with a special cartridge that can filter the ammonia. Exit from the room or area. If the incident occurs on the road like the above story, run away from the leak or spill location.  Run away from the wind direction.
 If you fail to do this, you will suffer ammonia gas poisoning.

[Audio] ELECTRICAL SAFETY Electrocution is the second biggest killer of employees in general industry. Always inspect your electrical tools prior to use. Any electrical equipment showing wear or damage shall not be used and must be taken out of service for inspection and repair. Unauthorized person shall not attempt any maintenance or repair of any electrical equipment. Never remove cover plates or safety guards on electrical equipment. Always disconnect electrical equipment after use. Cables must be protected against accidental damage. Socket extensions must be grounded and properly terminated. Remember that insulated grips on electrical tools protect you only when the insulation is free from cracks, tears/or worn spots. Sockets on walls / extension leads / equipment should be tagged. ELECTRICAL SAFETY
Electrocution is the second biggest killer of employees in general industry.
1. Always inspect your electrical tools prior to use.
2. Any electrical equipment showing wear or damage shall not be used and must be taken out of service for inspection and repair.
3. Unauthorized person shall not attempt any maintenance or repair of any electrical equipment.
4. Never remove cover plates or safety guards on electrical equipment.
5. Always disconnect electrical equipment after use.
6. Cables must be protected against accidental damage.
7. Socket extensions must be grounded and properly terminated.
8. Remember that insulated grips on electrical tools protect you only when the insulation is free from cracks, tears/or worn spots.
9. Sockets on walls / extension leads / equipment should be tagged. 

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Electrocution is the second biggest killer of employees in general industry. Always inspect your electrical tools prior to use. Any electrical equipment showing wear or damage shall not be used and must be taken out of service for inspection and repair. Unauthorized person shall not attempt any maintenance or repair of any electrical equipment. Never remove cover plates or safety guards on electrical equipment. Always disconnect electrical equipment after use. Cables must be protected against accidental damage. Socket extensions must be grounded and properly terminated. Remember that insulated grips on electrical tools protect you only when the insulation is free from cracks, tears/or worn spots. Sockets on walls / extension leads / equipment should be tagged.

[Audio] LOCK-OUT/ TAG OUT SYSTEM This is the system used to isolate energy source (electrical, mechanical) and to disable machines or equipment to prevent unexpected energization, start-up or release of stored energy in order to prevent injury to employee. LOCK-OUT/ TAG OUT SYSTEM
This is the system used to isolate energy source (electrical, mechanical) and to disable machines or equipment to prevent unexpected energization, start-up or release of stored energy in order to prevent injury to employee.. 

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This is the system used to isolate energy source (electrical, mechanical) and to disable machines or equipment to prevent unexpected energization, start-up or release of stored energy in order to prevent injury to employee.

[image] Lock out equipment before servicing

[Audio] SAFETY OBSERVATION If you observe any unsafe act of condition, rectify it immediately. U-see U-act form is available on site for use by all employees to write up safety observations. Completed forms should be returned to HSE Department for recording and further action when necessary. Remember, if you do not fill out the forms, management will not be able to rectify the problem. Help management to help you create a safe work environment so that no nobody gets hurt. SAFETY OBSERVATION
If you observe any unsafe act of condition, rectify it immediately. U-see U-act form is available on site for use by all employees to write up safety observations. Completed forms should be returned to HSE Department for recording and further action when necessary. Remember, if you do not fill out the forms, management will not be able to rectify the problem. Help management to help you create a safe work environment so that no nobody gets hurt.. 

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If you observe any unsafe act of condition, rectify it immediately. U-see U-act form is available on site for use by all employees to write up safety observations. Completed forms should be returned to HSE Department for recording and further action when necessary. 	Remember, if you do not fill out the forms, management will not be able to rectify the problem. 	Help management to help you create a safe work environment so that no nobody gets hurt.

[Audio] MANUAL HANDLING/SAFE LIFTING TECHNIQUES Keep your legs apart for good balance. Bend your knees and hips, not your, waist to help you stay within your natural limits. Keep your back straight with ears, shoulder and hips lined up so your upper body is well supported. Take a deep breath, tighten your stomach muscles and hug the load to your waist area to support your back. Lift, using your leg and arm muscles to lessen the force of the load on your back. When carrying, know where you are going, make sure you have a clear path and hold the load close to waist area. NEVER ATTEMPT TO LIFT A LOAD TOO HEAVY FOR YOU, ASK FOR HELP. MANUAL HANDLING/ SAFE LIFHTING TECHNIQUES.
1. Keep your legs apart for good balance.
2. Bend your knees and hips, not your, waist to help you stay within your natural limits.
3. Keep your back straight with ears, shoulder and hips lined up so your upper body is well supported.
4. Take a deep breath, tighten your stomach muscles and hug the load to your waist area to support your back.
5. Lift, using your leg and arm muscles to lessen the force of the load on your back.
6. When carrying, know where you are going, make sure you have a clear path and hold the load close to waist area.
7. NEVER ATTEMPT TO LIFT A LOAD TOO HEAVY FOR YOU, ASK FOR HELP.. 

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Keep your legs apart for good balance. Bend your knees and hips, not your, waist to help you stay within your natural limits. Keep your back straight with ears, shoulder and hips lined up so your upper body is well supported. Take a deep breath, tighten your stomach muscles and hug the load to your waist area to support your back. Lift, using your leg and arm muscles to lessen the force of the load on your back. When carrying, know where you are going, make sure you have a clear path and hold the load close to waist area. NEVER ATTEMPT TO LIFT A LOAD TOO HEAVY FOR YOU, ASK FOR HELP.

[Audio] WELDING / CUTTING Permit to Work must be secured before any hot work may be done in any area where there is possibility of presence of flammable liquids or vapours. All gas cylinders must be properly secured in an upright position against falling at all times and caps be kept on all gas cylinders when regulators are not in place. Be careful when placing welding equipment and cable so that they do not constitute trip and fall hazard. Always wear welding goggles and cap, safety shoes, hard hats, fire-resistant clothing and gloves. Correct eye and face protection must be worn i.e. double eye protection A properly charged Dry Chemical Powder Fire extinguisher must be made available at all welding or cutting operations. If you are not welding, stay away from welding activities, if you must be there avoid looking into the welding arc. Screen should be used to eliminate welding flash from other employees. WELDING/ CUTTING
1. Permit to Work must be secured before any hot work may be done in any area where there is possibility of presence of flammable liquids or vapours.
2. All gas cylinders must be properly secured in an upright position against falling at all times and caps be kept on all gas cylinders when regulators are not in place.
3. Be careful when placing welding equipment and cable so that they do not constitute trip and fall hazard.
4. Always wear welding goggles and cap, safety shoes, hard hats, fire-resistant clothing and gloves.
5. Correct eye and face protection must be worn i.e. double eye protection
6. A properly charged Dry Chemical Powder Fire extinguisher must be made available at all welding or cutting operations.
7. If you are not welding, stay away from welding activities, if you must be there avoid looking into the welding arc.
8. Screen should be used to eliminate welding flash from other employees.. 

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Permit to Work must be secured before any hot work may be done in any area where there is possibility of presence of flammable liquids or vapours. All gas cylinders must be properly secured in an upright position against falling at all times and caps be kept on all gas cylinders when regulators are  not in place. Be careful when placing welding equipment and cable so that they do not constitute trip and fall hazard. Always wear welding goggles and cap, safety shoes, hard hats, fire-resistant clothing and gloves. Correct eye and face protection must be worn i.e. double eye protection A properly charged Dry Chemical Powder Fire extinguisher must be made available at all welding or cutting operations. If you are not welding, stay away from welding activities, if you must be there avoid looking into the welding arc. Screen should be used to eliminate welding flash from other employees.

[Audio] GRINDING OPERATIONS Use the right grinding disc Always wear hard hat, safety glasses and face shield, ear plugs, safety shoes, gloves and a fire-resistant clothing. All employees must be at a safe distance from the line of fire. Never use a grinding machine without the disc guard and handle where designed. Ensure no flammable materials are close by. When not in use, disconnect the grinding machine from the source of power and face it down. If you are the one grinding, warn off other personnel prior to grinding. Material Store Personnel are the ONLY authorized people to change discs. GRINDING OPERATIONS
1. Use the right grinding disc
2. Always wear hard hat, safety glasses and face shield, ear plugs, safety shoes, gloves and a fire-resistant clothing.
3. All employees must be at a safe distance from the line of fire.
4. Never use a grinding machine without the disc guard and handle where designed.
5. Ensure no flammable materials are close by.
6. When not in use, disconnect the grinding machine from the source of power and face it down.
7. If you are the one grinding, warn off other personnel prior to grinding.
8. Material Store Personnel are the ONLY authorized people to change discs.. 

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Use the right grinding disc Always wear hard hat, safety glasses and face shield, ear plugs, safety shoes, gloves and a fire-resistant clothing. All employees must be at a safe distance from the line of fire. Never use a grinding machine without the disc guard and handle where designed. Ensure no flammable materials are close by. When not in use, disconnect the grinding machine from the source of power and face it down. If you are the one grinding, warn off other personnel prior to grinding. Material Store Personnel are the ONLY authorized  people to change discs.

[Audio] RADIOGRAPHY Prior to radiography, permit has to be prepared and approved. All personnel will be notified of the exact time / date and location where the radiographic testing is to be carried out. Affected areas are to be barricaded and danger signs posted in all possible access of personnel. Generally, radiography is carried out at lunch break, weekends and evenings when majority of the workforce (unauthorized personnel) are off from the work area. RADIOGRAPHY
1. Prior to radiography, permit has to be prepared and approved.
2. All personnel will be notified of the exact time / date and location where the radiographic testing is to be carried out.
3. Affected areas are to be barricaded and danger signs posted in all possible access of personnel.
4. Generally, radiography is carried out at lunch break, weekends and evenings when majority of the workforce (unauthorized personnel) are off from the work area.. 

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Prior to radiography, permit has to be prepared and approved. All personnel will be notified of the exact time / date and location where the radiographic testing is to be carried out. Affected areas are to be barricaded and danger signs posted in all possible access of personnel. Generally, radiography is carried out at lunch break, weekends and evenings when majority of the workforce (unauthorized personnel) are off from the work area.

[Audio] PRESSURE TESTING All personnel will be notified on the date / time and location where this test is to be carried out. Area will be barricaded and danger signs will be posted conspicuously. Prior to testing, Job Safety Analysis or safe work procedure for the test will be prepared and discussed. Only qualified team will undertake the test. PRESSURE TESTING
1. All personnel will be notified on the date / time and location where this test is to be carried out.
2. Area will be barricaded, and danger signs will be posted conspicuously.
3. Prior to testing, Job Safety Analysis or safe work procedure for the test will be prepared and discussed.
4. Only qualified team will undertake the test.. 

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All personnel will be notified on the date / time and location where this test is to be carried out. Area will be barricaded and danger signs will be posted conspicuously. Prior to testing, Job Safety Analysis or safe work procedure for the test will be prepared and discussed. Only qualified team will undertake the test.

[Audio] BARRICADES AND DANGER SIGNS All DFL Personnel shall obey all safety signage at all times All unauthorized personnel are not allowed to go beyond any erected barricade. The barricade / danger sign must be removed as soon as the hazard in the area ceases to exist. The barricade / danger sign must be removed by the persons that posted it or their designate. BARRICADES AND DANGER SIGNS
1. All DFL Personnel shall obey all safety signage at all times
2. All unauthorized personnel are not allowed to go beyond any erected barricade.
3. The barricade / danger sign must be removed as soon as the hazard in the area ceases to exist.
4. The barricade / danger sign must be removed by the persons that posted it or their designate.. 

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All DFL Personnel shall obey all safety signage at all times All unauthorized personnel are not allowed to go beyond any erected barricade. The barricade / danger sign must  be removed as soon as the hazard in the area ceases to exist. The barricade / danger sign must be removed by the persons that posted it or their designate.

[Audio] STORAGE OF MATERIAL All tools, equipment and materials that are no longer to be used must be returned to store room. Materials shall be placed properly so as not to obstruct any access way. In materials lay down area, a minimum of 3ft wide walkway from front to rear shall be maintained unobstructed. Combustible materials shall be stored separately from paint, thinner or other flammable material. Areas will be designated When loose materials are no longer required, they must be placed where they will not hinder the passage of any person or constitute a drop hazard. Materials, tools and other objects must not thrown or dropped from or to a different height. All materials must be stacked securely and adequately supported. Area Supervisors are responsible to keep their work locations as stated above. STORAGE OF MATERIAL
1. All tools, equipment and materials that are no longer to be used must be returned to store room.
2. Materials shall be placed properly so as not to obstruct any access way.
3. In materials lay down area, a minimum of 3ft wide walkway from front to rear shall be maintained unobstructed.
4. Combustible materials shall be stored separately from paint, thinner or other flammable material. Areas will be designated
5. When loose materials are no longer required, they must be placed where they will not hinder the passage of any person or constitute a drop hazard.
6. Materials, tools and other objects must not thrown or dropped from or to a different height.
7. All materials must be stacked securely and adequately supported.
8. Area Supervisors are responsible to keep their work locations as stated above.. 

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All tools, equipment and materials that are no longer to be used must be returned to store room. Materials shall be placed properly so as not to obstruct any access way. In materials lay down area, a minimum of 3ft wide walkway from front to rear shall be maintained unobstructed. Combustible materials shall be stored separately from  paint, thinner or other flammable material. Areas will be designated When loose materials are no longer required, they must be placed where they will not hinder the passage of any person or constitute a drop hazard. Materials, tools and other objects must not thrown or dropped from or to a different height. All materials must be stacked securely and adequately supported. Area Supervisors are responsible to keep their work locations as  stated above.

[Audio] HOUSEKEEPING One third of all major reported accidents / incidents at work being a direct result of a slip, trip, fall, or fire. WHY Lack or Poor Supervision. Lack of Resources. Poor Planning. Poor Maintenance on Equipment. That’s not my job. I’m a Operations / tradesman I don’t need to clean up. HOUSEKEEPING
One third of all major reported accidents / incidents at work being a direct result of a slip, trip, fall, or fire.
WHY
Lack or Poor Supervision.
Lack of Resources.
Poor Planning.
Poor Maintenance on Equipment.
That's not my job.
I'm a Operations / tradesman I don't need to clean up.. 

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One third of all major reported accidents / incidents at work being a direct result of a slip, trip, fall, or fire. WHY Lack or Poor Supervision. Lack of Resources. Poor Planning. Poor Maintenance on Equipment. That’s not my job. I’m a Operations / tradesman I don’t need to clean up.

[Audio] EXAMPLES OF POOR HOUSEKEEPING EXAMPLES OF POOR HOUSE KEEPING. 

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[Audio] EXAMPLES OF POOR HOUSEKEEPING. [image]. EXAMPLES OF POOR HOUSEKEEPING. 

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[Audio] EXAMPLES OF POOR HOUSEKEEPING DURING BEFORE AFTER OBSERVATION: POOR HOUSE KEEPING , DIRTS LYING AROUND THE AMMONIA AREA TRAIN 1 ACTION TAKEN: THE DIRTS WERE MOVED AWAY FROM THE AMMONIA AREA AND STACKED TOGETHER FOR SUBSEQUENT EVACUATION EXAMPLES OF POOR HOUSE KEEPING. 

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OBSERVATION: POOR HOUSE KEEPING , DIRTS LYING AROUND THE AMMONIA AREA TRAIN 1 ACTION TAKEN: THE DIRTS WERE MOVED AWAY FROM THE AMMONIA AREA AND STACKED TOGETHER FOR SUBSEQUENT EVACUATION

[Audio] REMEMBER! A CLEAN FACILITY IS A SAFE SITE REMEMBER
A CLEAN FACILITY IS A SAFE SITE. 

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[Audio] EXAMPLES OF POOR HOUSEKEEPING (DUST ACCUMULATION) EXAMPLES OF POOR HOUSEKEEPING. 

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EXAMPLES OF POOR HOUSEKEEPING (DUST ACCUMULATION)

[Audio] EXAMPLES OF POOR HOUSEKEEPING (CHEMICAL SPILLAGE) EXAMPLES OF POOR HOUSEKEEPING. 

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EXAMPLES OF POOR HOUSEKEEPING (CHEMICAL SPILLAGE)

[Audio] CHEMICAL SPILLAGE Environmental issue e.g. Leaching into water course etc. Fire hazard e.g Did you know that contaminated rags & gloves can internally combust. Slip hazard. HOW CAN WE CONTROL CHEMICAL SPILLAGE Store all chemicals in a bund, Bund must be able to hold 110%, To stop overflow. Diesel & Petrol generators etc to be fitted with drip trays. Contaminated rags, gloves, etc to be disposed of in steel drums fitted with lids. Spillage to be cleaned up immediately. Spillage kits to be made readily available. CHEMICAL SPILLAGE
Environmental issue e.g. Leaching into water course etc.
Fire hazard e.g Did you know that contaminated rags & gloves can internally combust.
Slip hazard.
HOW CAN WE CONTROL CHEMICAL SPILLAGE Store all chemicals in a bund, Bund must be able to hold 110%, To stop overflow.
Diesel & Petrol generators etc to be fitted with drip trays.
Contaminated rags, gloves, etc to be disposed of in steel drums fitted with lids.
Spillage to be cleaned up immediately.
Spillage kits to be made readily available. 

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Environmental issue e.g. Leaching into water course etc. Fire hazard e.g Did you know that contaminated rags & gloves can internally combust. Slip hazard. HOW CAN WE CONTROL CHEMICAL SPILLAGE  Store all chemicals in a bund, Bund must be able to hold 110%, To stop overflow. Diesel & Petrol generators etc to be fitted with drip trays. Contaminated rags, gloves, etc to be disposed of in steel drums fitted with lids. Spillage to be cleaned up immediately. Spillage kits to be made readily available.

[Audio] GAS BOTTLE STORAGE AND USE Fire & Explosion. Free standing bottles. Transportation. Damaged threads. Leakage. Damaged or perished hoses. Flash back arrestors not used or damaged. GAS BOTTLE STORAGE AND USE.
Fire & Explosion.
Free standing bottles.
Transportation.
Damaged threads.
Leakage.
Damaged or perished hoses.
Flash back arrestors not used or damaged.. 

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Fire & Explosion. Free standing bottles. Transportation. Damaged threads. Leakage. Damaged or perished hoses. Flash back arrestors not used or damaged.

[Audio] FIRE PREVENTION / PROTECTION Smoking is strictly prohibited within the facility. Trained fire watch shall be provided in hot work area. Regular inspection / audit is to be carried out to ensure fire hazards are eliminated or controlled. Fire extinguishers are deployed in different locations and employees shall be trained in the use of each type of firefighting equipment. Before using an open flame, such as in welding, cutting etc., make sure certain that fire extinguisher are in the immediate area. Keep work areas free of combustible materials. FIRE PREVENTION / PROTECTION
Smoking is strictly prohibited within the facility.
Trained fire watch shall be provided in hot work area.
Regular inspection / audit is to be carried out to ensure fire hazards are eliminated or controlled.
Fire extinguishers are deployed in different locations and employees shall be trained in the use of each type of firefighting equipment.
Before using an open flame, such as in welding, cutting etc., make sure certain that fire extinguisher are in the immediate area.
Keep work areas free of combustible materials.. 

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Smoking is strictly prohibited within the facility. Trained fire watch shall be provided in hot work area. Regular inspection / audit is to be carried out to ensure fire hazards are eliminated or controlled. Fire extinguishers are deployed in different locations and employees shall be trained in the use of each type of firefighting equipment. Before using an open flame, such as in welding, cutting etc., make sure certain that fire extinguisher are in the immediate area. Keep work areas free of combustible materials.

[Audio] HOW TO USE A FIRE EXTINGUISHER (PASS) P	-	Pull the pin: Break the plastic seal by pulling or twisting and removing the trigger pin. A	-	Aim: Aim the extinguisher at the base of the fire where the chemical reaction is strongest. S	-	Squeeze: Squeeze the handle to activate the spray. S	-	Sweep: Swipe the spray nozzle from side to side. HOW TO USE A FIRE EXTINGUISHER (PASS)
P	-	Pull the pin: Break the plastic seal by pulling or twisting and removing the trigger pin. A	-	Aim: Aim the extinguisher at the base of the fire where the chemical reaction is strongest. S	-	Squeeze: Squeeze the handle to activate the spray. S	-	Sweep: Swipe the spray nozzle from side to side.. 

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P	-	Pull the pin: Break the plastic seal by pulling or twisting and 	removing the trigger pin.
 A	-	Aim: Aim the extinguisher at the base of the fire where the 	chemical reaction is strongest.
 S	-	Squeeze: Squeeze the handle to activate the spray.
 S	-	Sweep: Swipe the spray nozzle from side to side.

[Audio] THEORY OF FIRE EXTINGUISHMENT Extinguishment Theory Remove Heat Remove Fuel Reduce Oxygen Inhibit Chemical Chain Reaction THEORY OF FIRE Extinguishment Theory
Remove Heat
Remove Fuel
Reduce Oxygen
Inhibit Chemical Chain Reaction. 

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Extinguishment Theory Remove Heat Remove Fuel Reduce Oxygen Inhibit Chemical   Chain Reaction

[Audio] Ignition sources… IGNITION SOURCES. Ignition sources…. 

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[Audio] CLASSIFICATION OF FUEL Class A: Wood, paper, cloth, trash, plastics—solids that are not metals.
Class B: Flammable liquids—gasoline, oil, grease, acetone. Includes flammable gases.
Class C: Electrical—energized electrical equipment. As long as it’s “plugged in.”
Class D: Metals—potassium, sodium, aluminum, magnesium. Requires Metal-X, foam, and other special extinguishing agents. CLASSIFICATION OF FUEL
Class A: Wood, paper, cloth, trash, plastics—solids that are not metals.
Class B: Flammable liquids—gasoline, oil, grease, acetone. Includes flammable gases.
Class C: Electrical—energized electrical equipment. As long as it's "plugged in."
Class D: Metals—potassium, sodium, aluminum, magnesium. Requires Metal-X, foam, and other special extinguishing agents.. 

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Class A: Wood, paper, cloth, trash, plastics—solids that are not metals.
Class B: Flammable liquids—gasoline, oil, grease, acetone. Includes flammable gases.
Class C: Electrical—energized electrical equipment.  As long as it’s “plugged in.”
Class D: Metals—potassium, sodium, aluminum, magnesium.  Requires Metal-X, foam, and other special extinguishing agents.

[Audio] CAUSES OF FIRE Electrical Improper storage Housekeeping Heat Sources (i.e. welding) Cleaning supplies Construction Flammable & Combustible Liquids Machinery CAUSES OF FIRE
Electrical Improper storage
Housekeeping Heat Sources (i.e. welding)
Cleaning supplies Construction
Flammable & Combustible Liquids
Machinery. 

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Electrical	 Improper storage Housekeeping	 Heat Sources (i.e. welding) Cleaning supplies	 Construction Flammable & Combustible Liquids Machinery

[Audio] THANKYOU ANY QUESTIONS ? THANK YOU
ANY QUESTIONS. 

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DANGOTE FERTILISER LIMITED

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Welcome to Dangote Fertiliser HSSE induction slide for new joinees and visitors

avatar

All accidents and injuries are preventable

No business objective is so important that it will be achieved at the sacrifice of safety

Any one observing an unsafe act or condition is obliged to intervene to correct the situation (IF YOU SEE IT YOU OWN IT, DO SOMETHING)

Each of us has a responsibility for our safety and those around us on and off the job

A job  is done well only if it’s done safely

We are only successful when everybody goes home at the end of the day fit and injury free

All accidents and injuries are preventable.

No business objective is so important that it will achieved at sacrifice of safety.

Anyone observing an unsafe act or condition is obliged to intervene to correct the situation( if you see it, you own it, do something).

Each of us has a responsibility for our safety and those around us on and off the job.

A job is done well only if its done safely.

We are only successful when everybody goes home at the end of the day fit and injury free.

Dangote Health And Safety, Environmental And Social Corporate Policy

This policy here demonstrates management commitment towards health and safety

And its signed by top management by Aliko Dangote, its is your duty to comply with this policy.

The Process Units which consists of the following

3850 MTPD Urea;Urea  Granulation Plant Train 1

3850 MTPD Granulated Urea  Urea Granulation Plant Train 2

The process units which consists of the following:

Ammonia Plant Train 1 and Train 2 which produces 2200 Metric ton each per day.

Urea  Plant Train 1 and Train 2 which produces 3850 Granulated urea each per day.

Water Treatment Plant,  Steam and Power Generation,  Cooling Water System,  Natural Gas System,  Nitrogen Production System,  Instrument and Plant Air System,  Potable Water System,  Emergency and Power Diesel System,  Effluent Treatment System  Fire Fighting System

Our Utility units made up of the following:

Dangote HSSE Golden Rules- what are they?

Work with a valid work permit when required.

Verify isolation before work begins and use specified PPE

Protect yourself against a fall when working at height.

Do not position yourself or walk under a suspended load.

Obtain authorisation before entering a confine space.

Obtain authorisation before overriding or disabling safety critical equipment.

Do not discharge / dispose hazardous materials unauthorized areas

The Life-Saving Rules target 12 high-risk activities at work where it is proven that failure to  comply has the highest potential for  serious injury or death

all equally important, no implied ranking These rules are not new

By driving a  simplified, standardised set of Life-Saving rules across the Group we intend to achieve a culture of compliance

- no deviations allowed    - no additions

Important Qualifications such as the following can be mentioned here:

Alcohol during social and customer entertainment is out of scope

it is highly recommended, however, to ensure everyone reaches home safely for example by taking taxis

Focus is on smoking where dangerous due to the proximity of hydrocarbons or other ignitable substances

The Rules almost always cover activities in high-risk operational situations

Breaches in those situations mean we will apply the principle that "If you choose to break the rules, you choose not to work for DFL

All personnel on Dangote Fertiliser Limited will be required to wear as a minimum the following PPE.

Additional PPE will be used as determined by JSA for the associated task for   example Welding, Work at Height et cetera)

All personnel on Dangote fertilize limited will be required to wear as a minimum the following PPE.

Additional PPE will be used as determined by JSA for the associated task for  example Welding, Work at Height et cetera)

DFL activities shall be planned and executed in such a way as to

Ensure good community relations and liaison, making life more meaningful and comfortable for the inhabitants of the local community in which they operate

Avoid injury and pursue the safety and health of its Client, employees, those of its contractors and any visitors that could be affected

Minimize impact on the environment in which DFL operates

Ensure the security of life and property of its Client, employees, those of the contractor and any visitor

Activities must be suspended when any employee believes that their work cannot be continued in accordance with this policy.

Our health, safety and environment activities are planned in such a way as to

Ensure good community relations and liaison, making life more meaningful and comfortable for the inhabitants of the local community in which they operate.

Avoid injury and pursue the safety and health of its clients, employees, those of its contractors and any visitors that could be affected.

Ensure the security of life and property of its client, employees, those of the contractor and any visitor.

The objective of the Permit-to-Work (PTW) system is to prevent accidents by avoiding misunderstanding when non-routine and potentially hazardous work is done