[Virtual Presenter] The Cold Colling Mill Complex project, situated in Jamuria, has a production capacity of 0.35 MTPA. The objective of this initiative is to set up a cutting-edge facility for manufacturing premium products. We will now examine the project's scope, timeline, and safety protocols. Let us start by examining the project overview.. 

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PROJECT TITLE- COLD COLLING MILL COMPLEX LOCATION- JAMURIA CAPACITY-0.35 MTPA (P1+P2)

[Audio] The proposed expansion project is a greenfield primary project, focusing on increasing the capacity of cold rolled products to 350000 tons per annum, based on market potential. The steel industry plays a crucial role in national economic development, serving as a key input for various sectors driving growth, including infrastructure, machinery, power, and railways, as well as emerging industries like automobiles and consumer durables. Our primary objectives are twofold: first, to evaluate the current environmental conditions and potential impacts; second, to identify critical environmental factors that might hinder project development.. 

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Brief overview of the project- The Proposed expansion project is a green field primary project, in which the capacity of Cold rolled product will be 350000 TPA considering the market potential  Importance of steel industry- Steel is traditionally considered the backbone of national economic development. It is a major input into sectors which support economic growth such as infrastructure, machinery, power and railways, as well as being important for fast growing sectors, in particular automobiles and consumer durables. Objectives of the project- The main objectives of describing the environment, which may be potentially affected, are         (i)to assess present environmental quality and the environmental impacts and         (ii) to identify environmentally significant factors that could preclude project development

[Audio] The scope of this project involves the production of various steel products with a plant capacity of 0.35 MTPA in both Phase-1 and Phase-2. The types of steel products to be manufactured include MS Pipe, HRPO Coil, CR Coil, CR Trimming, Galvanized Sheet, Corrugated Sheet, Colour Coating Coil, Colour Coating Profile Sheet, CR Baby Coil, and HR Trimming, among others. Furthermore, the project necessitates raw materials like HR Coil from the HRSM Plant, as well as utilities and infrastructure comprising ARP, NH3, LPG, Chiller and AHU, N2, H2, Boiler, WTP, ETP, STP, LTSS Substation, and more.. 

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Plant capacity and production details- Plant capacity of this proposed project is 0.35 MTPA in phase-1 & phase-2 Types of steel products to be manufactured-      MS PIPE , HRPO COIL, CR COIL, CR TRIMMING,GALVANIZED SHEET,CORRUGATED SHEET,COLOUR COATING COIL AND COLOUR COATING PROFILE SHEET, CR BABY COIL, HR TRIMMING etc. Raw materials required – HR Coil from HRSM Plant Utilities and infrastructure requirements- ARP,NH3,LPG,CHILLER & AHU,N2 H2,BOILER,WTP,ETP,STP,LTSS SUBSTATION etc.

[Audio] The selected site offers several advantages, including meeting our location criteria. Sufficient water availability is essential for our operations, and we have access to a reliable power supply, ensuring uninterrupted production. Proximity to raw material suppliers reduces transportation costs and lead times, while its strategic location near a highway enables easy transportation of goods and supplies. The soil condition is suitable for our needs, and the humidity and temperature conditions are within acceptable limits. Ample land availability allows us to expand our operations if needed, and the site's waste disposal facilities meet our environmental standards. These advantages collectively make the selected site an ideal choice for our cold rolling mill complex.. 

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Advantages of selected site - Location criteria            1. Water requirement            2. Power requirement             3. Raw materials requirement            4. Easy Transportation(Nearby Highway)            5. Soil condition            6. Humidity/Temperature condition            7. Land Availability            8. Waste disposal

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[Audio] The estimated greenfield project cost in approved EC was XXX crore. With the reduction in power plant capacity by 90 MW, we can expect a significant decrease in equipment cost, amounting to approximately XXX crores. This reduction translates into a differential project cost for implementation of XX crores. As a result, the total project cost is expected to be around Rs XXX crores, with a projected ROI of three years. The breakdown of costs includes land acquisition, equipment, construction, and other expenses. We also have various funding sources, including equity, debt, and grants.. 

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Total project cost-The estimated greenfield project cost in approved EC was XXX crore.Now with 90 MW reduction in power plant, there will be significant reduction inequipment cost in the order of about XXX crores, so differential project cost for implementation will beabout XX crores.Hence the total project cost will be around Rs XXX crores (ROI- 3Years approx.) Breakdown of costs: land acquisition, equipment, construction, etc.  Funding sources: equity, debt, grants, etc.

[Audio] The proposed expansion project is a greenfield primary project, aiming to increase the capacity of cold-rolled products to 350000 tons per annum. The importance of the steel industry lies in its role as a major input into sectors supporting economic growth, such as infrastructure, machinery, power, and railways, as well as its significance in fast-growing sectors like automobiles and consumer durables. The main objectives of this project are to assess the current environmental quality and the environmental impacts associated with it, and to identify any environmentally significant factors that could prevent the development of the project. This chapter describes the existing environmental scenario across various parameters, including land, meteorology, air, noise, water, soil, biological, and socio-economic environments. Measures for pollution control and waste management, as well as compliance with relevant regulations, are outlined.. 

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Environmental assessment and impact study - The main objectives of describing the environment, which may be potentially affected, are  (i)to assess present environmental quality and the environmental impacts       (ii) to identify environmentally significant factors that could preclude project development.   This chapter contains information on existing environmental scenario for the following parameters. Land Environment 2. Meteorology 3. Air Environment 4. Noise Environment 5. Water Environment 6. Soil Environment 7. Biological Environment 8. Socio-economic Environment Measures for pollution control and waste management  Compliance with regulations

[Audio] Environmental monitoring is crucial to ensure the health and safety of our community and the environment. Our schedule outlines the various parameters we will monitor, including meteorological conditions, ambient air quality, noise levels, ground water, soil, biological factors, and socio-economic environment. We will collect data on temperature, relative humidity, wind speed, and wind direction every hour at the project site. Additionally, we will monitor ambient air quality parameters such as PM10, PM2.5, SO2, NO2, and CO on a 24-hourly basis, twice a week, at eight locations in the core and buffer zones. We will also conduct noise level monitoring during day and night times, once a season, at five locations. Furthermore, we will sample groundwater and soil at eight locations in the core and buffer zones, testing for physical and chemical parameters. A biodiversity survey will be conducted once a season, covering the core and buffer zones. Finally, these measures will help us identify any potential environmental impacts and take necessary steps to mitigate them.. 

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S. NO. PARAMETERS DESCRIPTION 1 Meteorology Meteorological parameters on hourly basis at project site. Parameters: Temperature, Relative humidity, Wind  Speed & Wind Direction. 2 Air Ambient air quality monitoring (24 hourly), twice a

week. Parameters are PM10, PM2.5, SO2, NO2& CO. No. of Locations: 8 locations in core and buffer zone. 3 Noise Noise level monitoring (Day & Night time), once in a season. No. of Locations: 5 locations 4 Water Ground water sampling, once in a season. No. of Locations: 8 locations in core and buffer zone.  Tested for physical and chemical parameters. 5 Soil Soil sampling, once in a season. No. of Locations: 6 locations in core and buffer zone. 6 Biological Factors Biodiversity survey, once in a season. Location: Core and buffer zone. 7 Socio-economic Environment Socio-economic survey, once in a season. Location: Core and buffer zone.

[Audio] The plant master layout, as depicted on Slide 9, outlines the overall design and organization of our Cold Colling Mill Complex. This layout serves as a blueprint for the entire facility, ensuring efficient workflow and optimal utilization of resources. The MCTALIC acronym represents the master control tower, which will oversee the entire production process. With this layout, we can visualize the flow of materials, machinery, and personnel, allowing us to streamline operations and minimize bottlenecks. By implementing this master plan, we aim to maximize productivity while maintaining high-quality standards.. 

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[Audio] The Cold Rolling Mill Complex will have four streams, including Stream 1, Stream 2, Stream 3, and Stream 4. The first three streams will produce various types of coils, such as HR Slitter Coils, GI/GL Coils, and Colour Coils. These coils will then be processed into finished products like Colour Sheet, Tube, and RVLLAKING. The fourth stream will focus on producing HRPO Coils, which will be used to manufacture other products.. 

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[Audio] The project timeline outlines the sequence of events from construction to commissioning and production. The project is divided into several streams, including Stream 1, Stream 2, and Stream 3. The timeline indicates that the project will commence in August 2023 and is expected to conclude by February 2025. Key milestones include the completion of civil works, installation of equipment, and trials. The project schedule also highlights the importance of meeting specific deadlines, such as the completion of electrical work by April 2024. This timeline serves as a guide for our team to ensure timely completion of each stage and overall project success.. 

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Project timeline: construction, commissioning, production  Milestones and key deadlines Gantt chart or critical path method (CPM) diagram

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[Audio] The major equipment required for this project consists of HR-Slitter, Pickling, 6HI Cold Rolling Mill, GigL 1250, CCL 1500, and auxiliary machinery like CTL, Trimming, BAF, and GP-Slitter. Furthermore, we need cranes and transfer trolleys to facilitate the movement of equipment and materials. Our suppliers and vendors for these equipment are Yogiji Digi Pvt Ltd from OEM Delhi.. 

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Major equipment's-       1. HR-Slitter- Uncoiler,Recoiler,HR-slitter etc.         2. PICKLING- Uncoiler,Recoiler,Acid,Rinsing tank. Etc.         3. 6HI COLD  ROLLING MILL- ETR,POR,DTR,MILL STAND etc.         4. GIGL 1250 - Furnace,Zn-pot,accumulator etc.         5. CCL 1500 - Oven ,Coater etc.         6.Auxilliary- CTL,Trimming,BAF, GP-Slitter etc.
  Machinery requirements: cranes, Transfer trolley, etc. Suppliers and vendors- Yogiji Digi Pvt Ltd(OEM Delhi)

[Audio] The organization structure requires a total of 236 personnel. Five quality in-charges are needed, along with three marketing in-charges, sixteen shift engineers, ten supervisors, four foremen, one hundred ninety workers, six clerks, and two accountants. These personnel will ensure product quality, oversee marketing efforts, manage shifts, supervise work, and perform administrative duties.. 

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Organization structure  Manpower requirements: skilled, semi-skilled, unskilled example-

S.N Description Nos. i) Quality In charge 5 ii) Marketing In charge 3 iii) Shift Engineers 16 iv) Supervisors 10 v) Foreman 4 vi) Workers 190 vii) Clerks 6 viii) Accountants 2   Total 236

[Audio] Our safety and security protocols are designed to ensure a safe working environment for all employees, contractors, and visitors on site. Established safety policies and procedures, emergency response plans, and security measures are adhered to maintain a secure facility and minimize risks associated with accidents, injuries, and property damage. We strive to continuously improve our processes and procedures to achieve our commitment to safety and security, which is unwavering.. 

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Safety policies and procedures Emergency response plan Security measures

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[Audio] The next step in our project is to cut the length of the equipment to ensure it meets the required specifications. This process involves carefully measuring and adjusting the dimensions of the equipment to guarantee its optimal performance. Our team will work diligently to complete this task, ensuring that every detail is precise and accurate. With this crucial step completed, we can move forward with confidence, knowing that our equipment is ready to meet the demands of our cold colling mill complex.. 

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INTRODUCTION OF PROJECT & PROPONENT

The proposed expansion project is a greenfield primary project, focusing on increasing the capacity of cold rolled products to 350000 tons per annum, based on market potential. The steel industry plays a crucial role in national economic development, serving as a key input for various sectors driving growth, including infrastructure, machinery, power, and railways, as well as emerging industries like automobiles and consumer durables. Our primary objectives are twofold: first, to evaluate the current environmental conditions and potential impacts; second, to identify critical environmental factors that might hinder project development.

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The scope of this project involves the production of various steel products with a plant capacity of 0.35 M-T-P-A in both Phase-1 and Phase-2. The types of steel products to be manufactured include MS Pipe, H-R-P-O Coil, CR Coil, CR Trimming, Galvanized Sheet, Corrugated Sheet, Colour Coating Coil, Colour Coating Profile Sheet, CR Baby Coil, and HR Trimming, among others. Furthermore, the project necessitates raw materials like HR Coil from the H-R-S-M Plant, as well as utilities and infrastructure comprising ARP, N-H-3--, L-P-G--, Chiller and AHU, N2, H2, Boiler, WTP, ETP, S-T-P--, L-T-S-S Substation, and more.

The selected site offers several advantages, including meeting our location criteria. Sufficient water availability is essential for our operations, and we have access to a reliable power supply, ensuring uninterrupted production. Proximity to raw material suppliers reduces transportation costs and lead times, while its strategic location near a highway enables easy transportation of goods and supplies. The soil condition is suitable for our needs, and the humidity and temperature conditions are within acceptable limits. Ample land availability allows us to expand our operations if needed, and the site's waste disposal facilities meet our environmental standards. These advantages collectively make the selected site an ideal choice for our cold rolling mill complex.

The estimated greenfield project cost in approved EC was 30 crore. With the reduction in power plant capacity by 90  megawatt, we can expect a significant decrease in equipment cost, amounting to approximately 30 crores. This reduction translates into a differential project cost for implementation of 20 crores. As a result, the total project cost is expected to be around Rs 30 crores, with a projected R-O-I of three years. The breakdown of costs includes land acquisition, equipment, construction, and other expenses. We also have various funding sources, including equity, debt, and grants.

The proposed expansion project is a greenfield primary project, aiming to increase the capacity of cold rolled products to 350000 tons per annum. The importance of the steel industry lies in its role as a major input into sectors supporting economic growth, such as infrastructure, machinery, power, and railways, as well as its significance in fast growing sectors like automobiles and consumer durables. The main objectives of this project are to assess the current environmental quality and the environmental impacts associated with it, and to identify any environmentally significant factors that could prevent the development of the project. This chapter describes the existing environmental scenario across various parameters, including land, meteorology, air, noise, water, soil, biological, and socio economic environments. Measures for pollution control and waste management, as well as compliance with relevant regulations, are outlined.

Environmental monitoring is crucial to ensure the health and safety of our community and the environment. Our schedule outlines the various parameters we will monitor, including meteorological conditions, ambient air quality, noise levels, ground water, soil, biological factors, and socio economic environment. We will collect data on temperature, relative humidity, wind speed, and wind direction every hour at the project site. Additionally, we will monitor ambient air quality parameters such as PM10, PM2.5, S-O-2--, N-O-2--, and CO on a 24-hourly basis, twice a week, at eight locations in the core and buffer zones. We will also conduct noise level monitoring during day and night times, once a season, at five locations. Furthermore, we will sample groundwater and soil at eight locations in the core and buffer zones, testing for physical and chemical parameters. A biodiversity survey will be conducted once a season, covering the core and buffer zones. Finally, these measures will help us identify any potential environmental impacts and take necessary steps to mitigate them.

The plant master layout, as depicted on Slide 9, outlines the overall design and organization of our Cold Colling Mill Complex. This layout serves as a blueprint for the entire facility, ensuring efficient workflow and optimal utilization of resources. The MCTALIC acronym represents the master control tower, which will oversee the entire production process. With this layout, we can visualize the flow of materials, machinery, and personnel, allowing us to streamline operations and minimize bottlenecks. By implementing this master plan, we aim to maximize productivity while maintaining high quality standards.

The Cold Rolling Mill Complex will have four streams, including Stream 1, Stream 2, Stream 3, and Stream 4. The first three streams will produce various types of coils, such as HR Slitter Coils, GI/GL Coils, and Colour Coils. These coils will then be processed into finished products like Colour Sheet, Tube, and RVLLAKING. The fourth stream will focus on producing H-R-P-O Coils, which will be used to manufacture other products.

The project timeline outlines the sequence of events from construction to commissioning and production. The project is divided into several streams, including Stream 1, Stream 2, and Stream 3. The timeline indicates that the project will commence in August 2023 and is expected to conclude by February 2025. Key milestones include the completion of civil works, installation of equipment, and trials. The project schedule also highlights the importance of meeting specific deadlines, such as the completion of electrical work by April 2024. This timeline serves as a guide for our team to ensure timely completion of each stage and overall project success.

The major equipment required for this project consists of HR-Slitter, Pickling, 6HI Cold Rolling Mill, GigL 1250, 250 1500, and auxiliary machinery like C-T-L--, Trimming, B-A-F--, and GP-Slitter. Furthermore, we need cranes and transfer trolleys to facilitate the movement of equipment and materials. Our suppliers and vendors for these equipment are Yogiji Digi Pvt Ltd from O-E-M Delhi.

The organization structure requires a total of 236 personnel. Five quality in charges are needed, along with three marketing in charges, sixteen shift engineers, ten supervisors, four foremen, one hundred ninety workers, six clerks, and two accountants. These personnel will ensure product quality, oversee marketing efforts, manage shifts, supervise work, and perform administrative duties.

Our safety and security protocols are designed to ensure a safe working environment for all employees, contractors, and visitors on site. Established safety policies and procedures, emergency response plans, and security measures are adhered to maintain a secure facility and minimize risks associated with accidents, injuries, and property damage. We strive to continuously improve our processes and procedures to achieve our commitment to safety and security, which is unwavering.

The next step in our project is to cut the length of the equipment to ensure it meets the required specifications. This process involves carefully measuring and adjusting the dimensions of the equipment to guarantee its optimal performance. Our team will work diligently to complete this task, ensuring that every detail is precise and accurate. With this crucial step completed, we can move forward with confidence, knowing that our equipment is ready to meet the demands of our cold colling mill complex.