Apex Alloys Steel Pvt Ltd (FINAL)

[Audio] Greetings, everyone, and a warm welcome to Apex Alloy Steel Private Limited. At AASPL, we pride ourselves on delivering exceptional service to our esteemed customers. With a dedicated team of skilled engineers and technicians, we are committed to providing you with the best castings for your upcoming project needs..

[Audio] Let's delve into our journey. Established over three decades ago, Apex Alloy Steel has evolved into a mid-sized manufacturer with a proven track record of producing high-quality steel castings. Our foundry, strategically located in Gujarat, India, within close proximity to both the airport and railway station, covers an impressive area. Comprising two sections across 9000 square meters, with an additional space of 3400 square meters dedicated to fettling, inspection, and testing, we possess an impressive monthly capacity of 250 tons, catering to a weight range of 50 kilograms to 1800 kilograms..

[Audio] Turning our attention to our product portfolio, we offer an array of products that cater to your needs, including but not limited to: Globe Valve Casting Ball Valve Casting Butterfly Valve Casting Gate Valve Casting Swing Check Valve Casting Chock Valve Casting.

[Audio] Our offerings extend beyond these categories. In valve casting, we craft safety valves and pressure seal valves, while our pump casting includes impellers, wear plates, adaptors, and volutes, among other engineering casting solutions..

[Audio] We also specialize in various other engineering castings, broadening our scope to accommodate diverse project requirements..

[Audio] Transitioning to material grade standards, our expertise encompasses: Carbon steels (ASTM A216, EN, IS) Low alloy steels (ASTM A217, A487) Cryogenic grades (LCB, LCC LC1, LC3 as per ASTM A352) Stainless steel (ASTM A351, A743, A744) Duplex steel (ASTM A890, A995) Inconel / Nickel alloys (ASTM A494) Heat-resistant steel (American and Indian standards).

[Audio] Navigating through our Customer Order Process consists of few steps to make sure we align to customer needs. Step 1: Share your Drawings or Samples: As a valued customer, the first step in our order process is for you to provide us with your product drawings or samples. We understand that each project is unique, and your inputs are crucial in creating a tailored solution. Step 2. Project Evaluation & Quotation: Once we receive your drawings or samples, our expert team will diligently evaluate the project requirements. We will then provide you with a detailed and transparent quotation, ensuring you have all the necessary information to make informed decisions. Step 3. Making the Right Choice & Contracting: We believe in empowering our customers to make the best choices. After reviewing our quotation, `take your time to make the decision that suits your needs best. Upon your approval, we will proceed with the contract formalities, outlining the terms and conditions to protect both parties. Step 4. Custom Mold Design (if applicable): For projects requiring unique molds, our skilled design team will work closely with you to create custom mold designs that align with your specifications. Our aim is to deliver precision and quality in every aspect of the process. Step 5. Sample Creation: Before proceeding with mass production, we will craft a sample based on the approved design. This step ensures that the final product meets your expectations and allows us to make any necessary adjustments. Step 6. Sample Confirmation: Your satisfaction is paramount to us. Once the sample is ready, we will present it to you for confirmation. We encourage open communication during this stage to address any additional requests or modifications. Step 7. Commencement of Mass Production: Upon receiving your approval on the sample, we will initiate the mass production process. Our advanced facilities and skilled workforce will ensure the timely and efficient manufacturing of your products..

[Audio] Our meticulous manufacturing process adheres to a structured sequence of stages, each meticulously executed to assure quality:. Here is a detailed description of each stage: Stage 1. Receiving pattern: In this initial stage, we receive the pattern or design specifications from the customer. The pattern serves as a blueprint for the product that needs to be manufactured. Stage 2. Inspection of Pattern: The received pattern undergoes a thorough inspection to check for any flaws or errors. This step is crucial to ensure that the final product will meet the desired specifications and quality standards. Stage 3. Mold Making: Once the pattern is approved, the next step is to create the mold. Skilled craftsmen or machines meticulously craft the mold, which will be used to shape the product during the manufacturing process. Stage 4. Mold Assembly: In this stage, the various components of the mold are assembled to create the complete mold structure. Precision and attention to detail are essential to ensure that the mold functions effectively during production. Stage 5. Melting Process: The raw materials, such as metals or alloys, are melted down to their liquid state in a controlled environment. This process ensures that the materials are in the optimal form for casting. Stage 6. Pouring: The molten material is carefully poured into the prepared mold. The mold's shape and design dictate how the material will solidify and take the desired form. Stage 7. Knockout: After the poured material has cooled and solidified, the mold is opened, and the newly formed product is removed. This stage requires careful handling to avoid any damage to the product. Stage 8. Cutting Process: The products may need to undergo cutting or trimming to remove any excess material or imperfections. This step ensures that the final product matches the required specifications. Stage 9. Shot Blasting: Shot blasting is used to clean the surface of the product and remove any remaining mold material or debris. It helps achieve a smooth and even finish. Stage 10. Fettling Process: In the fettling process, any final touches and adjustments are made to the product to meet the desired quality standards. This step may involve fine-tuning the product's shape and surface. Stage 11. Heat Treatment: Certain products may require heat treatment to enhance their mechanical properties and durability. This process involves subjecting the product to controlled heating and cooling cycles. Stage 12. Shot Blasting: Shot blasting may be repeated at this stage to further refine the product's surface and ensure it is free from any residual impurities. Stage 13. Final Inspection: Before dispatching the products, they undergo a rigorous final inspection. Skilled quality control personnel examine the products to ensure they meet all the specified requirements and are free from defects. Stage 14. Ready for Dispatch: Once the products have passed the final inspection, they are carefully packaged and made ready for dispatch to the customers. Proper packaging ensures that the products reach the customers in pristine condition..

[Audio] A visual representation of our stringent process flow, from raw materials to finished products, underpins our commitment to quality assurance..

[Audio] For our comprehensive casting process, which includes Heat treatment, Inspection, and Dispatch, we follow these steps to ensure top-quality products for our esteemed customers: Step 1. Shot Blast: The initial stage involves shot blasting to prepare the surface for further processing. Step 2. Visual Inspection: We meticulously inspect the castings for any visual defects, ensuring only the best pieces proceed to the next stage. Step 3. Fetting: In this step, we remove any excess material and fine-tune the castings to achieve precise dimensions and smooth surfaces. Step 4. Heat Treatment: Our castings undergo a specialized heat treatment process to enhance their mechanical properties and durability. Step 5. Shot Blast: After heat treatment, we perform another round of shot blasting to refine the surface and remove any residue. Step 6. Final Inspection: At this crucial stage, we conduct a thorough final inspection. If requested by the client, we provide additional services such as Acid Picking (only for Stainless Steel) and Non-Destructive Testing (NDT) based on their requirements. The NDT tests may include Radiography Test (RT), Ultrasonic Test (UT), Magnetic Particle Test (MPT), and Dye Penetrant Test (DPT). Step 7. Ready for Dispatch: Once the castings pass all quality checks and meet our rigorous standards, they are prepared for dispatch, ensuring timely delivery to our valued customers..

[Audio] UTM Spectrometer (For Metal Element Analyzer) Impact Testing Machine.

[Audio] Within our facility, you'll find an array of essential machinery: CNC machines Conventional Lathes Drilling Machines Hydro Testing Machines (Maximum Pressure: 30 Kg/cm2 = 420 PSI NO restriction on the size of the casting) RESTRICTION ON THE SIZE OF THE CASTING) Modern Inspection & Testing Facilities Painting booth.

[Audio] Geographical pins on our map exemplify our extensive client reach, underscoring the broad impact of our steel-casting solutions..

unsmp. Our Clients. APRIMAX. SYKES. abstract. Flowchem Industries.

[Audio] Our commitment to quality is evident through a well-defined quality manual and control system. Regular inspections by renowned international agencies like Lloyds, DNV, BVIL, and TUV further solidify our standing in delivering RT Quality Castings..

[Audio] We extend our sincere gratitude for your time. Should you have any inquiries or require a quotation for your upcoming project, feel free to contact us or drop us an email. Your esteemed company's needs are of utmost importance to us. Thank you..