PowerPoint Presentation
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MODULE 1 Standard HPMT Product Introduction HPMT Catalogue E Reading Industry Application.
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Objective: From what HPMT’s Standard Product List and Category, learnt for what was the general cutting tools grouping and difference. From the step by step instruction provided, understand how end user would search for tool fitting their requirement. From the description, standard and technical information explained alongside each HPMT Product, learnt for the relationship in between each features and the applications..
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PRODUCT SERIES TRAINING. TOOL TYPE AND CONFIGURATION.
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ALU LINE NiTiC030 OPTIMUM Non Ferrous Metal EZ LINE - ENDMILL s 35 HRC SE30 s 35 HRC s 45 HRC s 45 HRC SE45 36 - so HRC SE 45X S 52 HRC NiTiCo 45 36 - 52 HRC SE 60 53-68 HRC SE 60X 40-60 HRC DWO - SE 70 50-70 HRC SE GR -plastic & Graphite TE45 s 45 HRC PLUNGE- MILL S 45 HRC THREAD MILL THREAD MILL.
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BALLNOSE BN 30 36-50 53-æ BN 45 BN60 BN 60X 40-60 HRC DM70 - BN 70 50-70 BNGR Thermo s 35 HRC -plastic & HRC.
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*HRC – Hardness Rockwell C, the measurement method for material hardness *HRC higher, material is harder.
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ALUMINIUM CAST IRON STEEL & PREHARDENED STAINLESS STEEL SUPER ALLOY HARDENED STEEL THERMOPLASTIC & GRAPHITE.
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*TBU. SAMPLE MATERIAL IN ISO GROUPING. MATERIAL APPENDIX Material HPMT NI Description Aluminium alloys Aluminium alloys Aluminium alloys Properties Si 3.0255 3.0515 3.0517 3.1255 3.1655 3.2161 3.2341 3.3206 33210 3.3315 3.4335 3.4365 3.5103 3.5612 3.5812 3_2315 3.2381 3.2382 DIN A199S AIMn1 AIMn1Cu AICuSiMn AICuBiPb G-AlSi8Cu3 G-AlSiSMg AMgSiO.5 AIMgSiO.7 AIMg1 AIZn4_5Mg1 AIZnMgCu1S G-Mgsgznezrl G-MgA16Zn G-MgA18Zn AIMgSi1 G-AISi10Mg GD-AISi12 UNI 3599 AFNOR A-511050A A-MI/3003 A-IJ4SG/2014 A-U5PbBi/2011 A-S7G A-GS/6060 A-GSIJC/6061 A-CO.6 A-Z5C/7020 A-Z5CU/7075 ZREI G-A6-Z1 (G-A7-Z1) A-SGMO_7/6082 A-SIOG AISI/SAE/ASTM A380 826 AMS 4442 AZ61A AZ80A BBS A413.2 B390_O XHPMT Common Name (A1050) A3003 A2011 AC4C (A6063) A7075 ADC14.
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Refer to Page 41, Catalogue E (Summary). COATING.
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COATING. •c 62 52 w i m 80 to —t dry. Refer to Page 41, Catalogue E (Simple).
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CARBIDE GRADE. Micro Grain Carbide 90% wc 6% co 91.5 HRA 0.7 micron Grain Sze ISO Grade KIO/K30 Ultra Fine Carbide 86.5% wc 12% co 93.0±0.5 HRA 0.5 micron Grain Size ISO Grade KIO/K40 Tool Material (Tungsten Carbide) Micro Grain Carbide 90% wc co 92.0±0.5 HRA 0.8 micron Grain Size ISO Grade KIO/K30 Ultra Fine Carbide 91% wc 9% co 93.9 HRA 0.2 micron Grain Size ISO Grade K05/KIO Micro Grain Carbide 93.5% wc co 93.5 HRA 0.6 micron Grain Size ISO Grade K05/KIO.
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CARBIDE GRADE (Summary). Property MG UF UF+ Grain Size, µm Big Medium Small TRS, MPa Tough Medium Brittle Hardness, HRA Soft Medium Hard Application Soft Material General Application Hardened Steel Picture.
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TUTORIAL TO SELECT TOOLS. Refer to Page 10, Catalogue E.
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AL SE VLOTES. CNC Repeatedly: The workpiece’s dimension when being repeatedly cut at same location will still remained within the said tolerance..
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Refer to Pages 513, Catalogue E. Cutting Parameter Calculations.
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Refer to Pages 530, Catalogue E. Tolerance Table.
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Refer Pages 524 ~ 530. Description Of The Icons (Eng) IHPMT.
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Application and Industry. Mould & Die Aerospace Automotive Medical/Dental Industry Semiconductor.
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Application and Industry. Mould & Die Plastic Mold Plastic Mold Product 3C product Car interior parts Mould material (Hardness 40 ~ 52 HRC): S136 8407 2083 (1.2083, X40Cr14) 2738 (1.2738, 40CrMnNiMo8-6-4) NAK80 PS, AS, PE, PP Nylon, PC, ABS, POM, PET, PBT.
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Application and Industry. Mould & Die Plastic Mold TV Remote Controller Mold Material : S136 (52 HRC) Coolant : Dry cut with air blow.
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Application and Industry. Mould & Die Plastic Mold Silicone & Rubber Molding Silicone & Rubber Molding Product Household product & Car interior parts Mold material : NAK80 P20 (1.2311, 40CrMnNiMo7) S45C (1.1191, CK45, some) S60C (1.1221, CK60, some).
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Application and Industry. Mould & Die Plastic Mold Silicone & Rubber Molding Aluminium Die Casting.
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Application and Industry. Mould & Die Plastic Mold Silicone & Rubber Molding Aluminium Mold Aluminium Die Casting Product Aluminium Aluminium magnesium Die material Main material is FDC, hardness not more than 48 HRC..
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Application and Industry. Mould & Die Plastic Mold Silicone & Rubber Molding Aluminium Die Casting Automotive Mould Stamping process use die material Die material (56 ~ 62 HRC) : DC53 (improved ver. SKD11) SKD61 (1.2344, X40CrMoV5-1) SKD11 (1.2379, X153CrMo12) Cr12MoV (same as SKD11, 1.2601 X165CrMoV12) 1.2379 (SKD11, Cr12MoV, D2).
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Application and Industry. Mould & Die Plastic Mold Silicone & Rubber Molding Aluminium Die Casting Automotive Mould Stamping process.
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Application and Industry. Mould & Die Plastic Mold Silicone & Rubber Molding Aluminium Die Casting Automotive Mould Stamping process Automotive Headlamp Mould Translucent plastic mould material Mould material (52 ~ 56 HRC) : Maini focus on micro ballnose & taper neck ballnose R0.05 ~ R0.3 mm.
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Application and Industry. Mould & Die Plastic Mould Silicone & Rubber Molding Aluminium Die Casting Automotive Mould Glass Mould.
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Application and Industry. Mould & Die Plastic Mould Silicone & Rubber Molding Aluminium Die Casting Automotive Mould Glass Mould Spanner Forging Die.
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Application and Industry. Mould & Die Plastic Mould Silicone & Rubber Molding Aluminium Die Casting Automotive Mould Glass Mould Spanner Forging Die Connector & Adaptor Mould Industry Telecommunication Automotive Precision industry Material Material requirement is 52 HRC above Mainly using small tool, deep groove cutting tool Very high precision requirement..
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Application and Industry. PERFORMANCE SE 60X BN 60X DR S DR ALU AL SE BASIC SE 45 SE 60 SE GR BN 45 BN 60 BN GR DR 45 DR 60 TE 45.
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Application and Industry. Aerospace Aerospace Product Made in Malaysia.
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Application and Industry. Aerospace Aerospace Product Made in Malaysia Airplane Engine, Engine Fan Case, turbine blade.
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Application and Industry. Aerospace Aerospace Product Made in Malaysia Airplane Engine, Engine Fan Case, turbine blade Turbine Blade Machining.
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Application and Industry. Aerospace Aerospace Product Made in Malaysia Airplane Engine, Engine Fan Case, turbine blade Turbine Blade Machining Fan Case Machining.
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Application and Industry. Aerospace Aerospace Product Made in Malaysia Airplane Engine, Engine Fan Case, turbine blade Turbine Blade Machining Fan Case Machining Spirit AeroSystems (In Malaysia).
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Application and Industry. Aerospace Aerospace Product Made in Malaysia Airplane Engine, Engine Fan Case, turbine blade Turbine Blade Machining Fan Case Machining Spirit AeroSystems (Boeing).
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Application and Industry. Aerospace Aerospace Product Made in Malaysia Airplane Engine, Engine Fan Case, turbine blade Turbine Blade Machining Fan Case Machining Spirit AeroSystems (Airbus).
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Application and Industry. Aerospace Aerospace Product Made in Malaysia Airplane Engine, Engine Fan Case, turbine blade Turbine Blade Machining Fan Case Machining Spirit AeroSystems (Airbus) Others.
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Application and Industry. Aerospace Aerospace Product Made in Malaysia Airplane Engine, Engine Fan Case, turbine blade Turbine Blade Machining Fan Case Machining Spirit AeroSystems Common material & Customer Tools.
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Application and Industry. Automotive Turbocharger (Taper Ballnose).
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Application and Industry. Automotive Turbocharger Impeller (Taper Ballnose).
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Application and Industry. Automotive Turbocharger Impeller Engine Knuckle.
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Application and Industry. Automotive Turbocharger Impeller Engine Connecting Rod (Step Drill).
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Application and Industry. Automotive Turbocharger Impeller Engine Connecting Rod (Step Drill) Common material & Customer Tools.
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Application and Industry. Medical & Dental Dental industry common material Cobalt Chrome / Titanium PMMA Zirconium Oxide.
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Application and Industry. Medical & Dental Dental industry common material.
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Application and Industry. Medical & Dental Dental implant.
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Application and Industry. Medical & Dental Dental implant Crown Machining (Artificial Teeth).
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Application and Industry. Medical & Dental Dental implant Crown Machining (Artificial Teeth) Common material & Customer Tools.
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Application and Industry. Semiconductor Semiconductor products Effectors, jig fixtures, and other semiconductor manufacturing components Common material & customer tools Material Monocrystalline silicon (c-Si) Quartz and Fused Silica (SiO2) HRC45~60 hardened steel High precision Mostly are micro tools.